Grizzly G4016, Instruction Manual

Page 1: ... X EAR EAD ATHE NSTRUCTION ANUAL 8DENG I 6J JHI 7N G OOAN C9JHIG 6A C8 7 2 0 24 4 3 5 9 2 02 5 9 3 0 2 2 7 4 54 4 72 44 002 6 2 9 5342 L EG CI 9 C 8 C6 ...

Page 2: ...T INJURY 4HE OWNER OF THIS MACHINE 534 MAINTAIN THE ORIGINAL LOCATION AND READABILITY OF THE LABELS ON THE MACHINE F ANY LABEL IS REMOVED OR BECOMES UNREADABLE 2 0 THAT LABEL BEFORE USING THE MACHINE AGAIN ONTACT RIZZLY AT OR WWW GRIZZLY COM TO ORDER NEW LABELS ...

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Page 10: ...NUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS WHICH ARE INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PRO...

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Page 14: ...X ZX id hZZ i Z l gZh VcY X gXj i WgZV Zg c ndjg X gXj i VgZ XVeVWaZ d VcYa c i Z VbeZgV Z YgVl gdb ndjg bVX cZ Vh lZaa Vh Vcn di Zg bVX cZh i Vi XdjaY WZ deZgVi c dc i Z hVbZ X gXj i ndj VgZ jchjgZ Xdchjai V fjVa ZY ZaZXig X Vc B c bjb 8 gXj i GZfj gZbZci 6be 0LUG 2ECEPTACLE 4YPE GZXdbbZcYZY Eaj GZXZeiVXaZ C B6 3 4 2 5 4 2 15 2 43 LECTROCUTION OR FIRE COULD RESULT IF THIS MACHINE IS NOT GROUNDED ...

Page 15: ...HAZARDS TO UNTRAINED USERS 2EAD THROUGH THIS ENTIRE MANU AL TO BECOME FAMILIAR WITH THE CONTROLS AND OPERA TIONS BEFORE STARTING THE MACHINE 5NPACKING 3ET 5P 3AFETY 3 4 3 4 50 I Z daadl c iZbh VgZ cZZYZY id XdbeaZiZ i Z hZi je egdXZhh Wji VgZ cdi cXajYZY l i ndjg bVX cZ ESCRIPTION 1TY HV Zin aVhhZh dg ZVX eZghdc EdlZg A i c fj ebZci A i c HigVeh aW XVeVX in 6c 6hh hiVci H de GV h dg 8aZVc c 8aZVc ...

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Page 17: ... m ZVg ZVY AVi Z ARDWARE 2ECOGNITION HART ...

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Page 19: ...EEDED 1TY 7VhZh BdYZa ZVg ZVY AVi Z X EaViZ VcY Hjeedgi 7gVX Zih 8 e IgVn 7VX heaVh VcYl ZZa VcYaZh aVi LVh Zgh bb Zm 7daih B m E aa eh ZVY HXgZlh B m Zm Cjih B AdX LVh Zgh bb 4O ASSEMBLE THE LATHE COMPONENTS GZbdkZ i Z hiVcYh gdb i Z g WdmZh VcY eaVXZ i Zb Vi i Z h iZ X dhZc dg i Z aVi Z 6iiVX i Z X eaViZ WgVX Zih id i Z hiVcY l i B m E aa eh ZVY hXgZlh VcY ViiVX i Z X eaViZ id i Z WgVX Zih l i i...

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Page 22: ... Z aVi Z BV Z hjgZ Vaa i Z l g c h XdggZXi BV Z hjgZ i Z he cYaZ DC D hl iX h dlc c IGURE h c i Z XZciZg edh i dc D 7EAR SAFETY GLASSES DUR ING ALL OPERATIONS ON THE LATHE AILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY NSPECT YOUR MACHINE FOR LOOSE NUTS AND BOLTS AND CHECK FOR TOOLS IN OR AROUND THE MACHINE BEFORE CONNECTING POWER AILURE TO DO THIS MAY RESULT IN PERSONAL INJURY IGURE He cY...

Page 23: ...Y CAUSE RAPID DETERIO RATION OF SPINDLE AND OTHER RELATED PARTS 4 GdiViZ i Z B G C8N HIDE Wjiidc IGURE c i Z Y gZXi dc d i Z Vggdlh dc i Z Wjiidc VcY Vaadl i id ede dji Ijgc i Z he cYaZ DC D hl iX h dlc c IGURE id i Z g i VcY je dg XadX l hZ he cYaZ gdiVi dc VcY id i Z g i VcY Ydlc dg XdjciZgXadX l hZ gdiVi dc GZijgc i Z he cYaZ DC D hl iX id i Z XZciZg edh i dc VcY lV i dg i Z bVX cZ id XdbZ id V...

Page 24: ...INE WITHOUT PROPER PROTECTIVE GEAR LWAYS WEAR SAFETY GLASSES A RESPIRATOR AND HEARING PROTECTION WHEN OPERATING THIS MACHINE OOSE HAIR AND CLOTHING CAN GET CAUGHT IN MACHIN ERY AND CAUSE SERIOUS PER SONAL INJURY EEP LOOSE CLOTHING AND LONG HAIR AWAY FROM MOVING MACHINERY PERATION 3AFETY 3 4 0 2 4 3 4 4HIS MANUAL IS WRITTEN WITH THE EXPECTATION THAT THE OPERATOR HAS THE KNOWLEDGE AND SKILLS TO USE ...

Page 25: ...hZ c IGURE i Z XVb adX hijY YdZh cdi gZZan gZaZVhZ gdb i Z XVb adX l aZ i Z XVb adX jci a i Z XVb adX hijY gZaZVhZh OTE 4HESE CAM LOCKS MAY BE VERY TIGHT BREAKER BAR MAY BE USED TO ADD LEVERAGE IGURE chiVaa c VcY gZbdk c X jX Jh c V YZVY Wadl VbbZg dg di Zg hd i bVa aZi a ian iVe VgdjcY i Z djiZg X gXjb ZgZcXZ d i Z X jX WdYn id WgZV i Z X jX gZZ gdb i Z XVb adX h VcY gdb i Z he cYaZ cdhZ iVeZg L ...

Page 26: ...gZk djhan chiVaaZY X jX hZZ IGURE 6Y_jhi i Z XVb adX hijYh c i Z i gZZ _Vl X jX id bViX i Z bZVhjgZbZci gdb i Z egZk djh X jX OTE 4RIAL AND ERROR ADJUSTMENT WILL BE NEEDED IF YOU DO NOT HAVE A PREVIOUS CAM LOCK STUD TO REFERENCE DcXZ i Z egdeZg aZc i h dWiV cZY i gZVY c i Z XVe hXgZlh id adX i Z XVb adX hijYh cid edh i dc A i i Z X jX VcY chZgi i Z hijYh dcid i Z he cYaZ cdhZ hZZ IGURE I iZc ZVX X...

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Page 28: ...Z ldg e ZXZ XVc a Z aVi V V chi i Z X jX VXZ Hjeedgi i Z ldg e ZXZ VcY ha YZ i Z YZVY XZciZg c i Z iV ahidX V V chi i Z ldg e ZXZ i Zc adX i Z iV ahidX dg bdgZ c dgbVi dc gZ Zg id 4AILSTOCK dc 0AGE VcY ENTERS dc 0AGE Ijgc i Z iV ahidX fj aa hd i Z YZVY XZciZg Veea Zh Zcdj egZhhjgZ id i Z XZciZg ed ci d ndjg ldg e ZXZ id daY i c eaVXZ IGURE i Zc adX i Z iV ahidX fj aa IGURE 8ZciZg c ldg e ZXZ iddae...

Page 29: ...ed ci d ndjg ldg e ZXZ id daY i c eaVXZ AdX i Z iV ahidX fj aa l Zc hj X Zci egZh hjgZ h Veea ZY id daY i Z ldg e ZXZ c eaVXZ 6YY i dcVa hjeedgi bVn WZ cZZYZY YZeZcY c dc i Z ldg e ZXZ ACEPLATE IGURE VXZeaViZ l i egdeZgan XaVbeZY ldg e ZXZ c djg adXVi dch 3ECURELY CLAMP YOUR WORKPIECE AND REMOVE THE CHUCK KEY 4HROWN OBJECTS FROM A LATHE CAN CAUSE SERI OUS INJURY OR DEATH TO THE OPERATOR AND TO BYS...

Page 30: ...cYaZ XadX l hZ id ZmiZcY i Z fj aa VWdji dcZ cX chZgi i Z iVeZgZY Yg aa VgWdg IGURE cid i Z fj aa jci a i Z iVeZg h gban hZViZY I Z bViX c iVeZgh daY i Z VgWdg 4O OPERATE THE TAILSTOCK Ha YZ i Z iV ahidX id i Z YZh gZY edh i dc Ejaa je dc i Z iV ahidX adX VcYaZ id adX i Z iV ahidX c eaVXZ 4O OPERATE THE TAILSTOCK QUILL L i i Z iV ahidX adX ZY ejh Ydlc i Z fj aa adX VcYaZ id jcadX Ijgc i Z fj aa ZZ...

Page 31: ...MAGE DEAD CENTER AND WORKPIECE AdX i Z fj aa cid eaVXZ dcXZ i Z a kZ XZciZg VcY i Z eVgi gdiViZ id Zi Zg I Z fj aa bVn cZZY id WZ VY_jhiZY Yjg c deZgVi dc Id gZbdkZ i Z YZVY XZciZg gZigVXi i Z fj aa jci a i Z YZVY XZciZg edeh gZZ I Z YZVY XZciZg XVc Vahd WZ jhZY c i Z he cYaZ I Z bdhi Xdbbdc Veea XVi dc h l Zc jh c i Z VXZeaViZ hZZ IGURE BdkZ i Z iV ahidX cid edh i dc VcY adX i c eaVXZ ZZY i Z fj ...

Page 32: ...c Y VbZiZg m adc 8ZciZg Yg aa Wdi ZcYh d dcZ e ZXZ d i Z gdjcY hidX HZi i Vh YZ dg jhZ c 3TEP Jh c i Z di Zg e ZXZ d hidX bV Z V YZVY XZciZg Wn ijgc c V h djaYZg id bV Z V h Vc a e i Z e ZXZ dkZg c i Z X jX VcY ijgc V ed ci hZZ IGURE OTE S LONG AS THE DEAD CENTER REMAINS IN THE CHUCK THE POINT OF YOUR CENTER WILL REMAIN TRUE TO THE SPINDLE AXIS EEP IN MIND THAT THE POINT WILL HAVE TO BE REFINISHED...

Page 33: ... b XgdbZiZg i Z hidX h Vi Vi i Z iV ahidX ZcY i Z iV ahidX cZZYh id WZ bdkZY idlVgY i Z deZgVidg Va i Z Y hiVcXZ d i Z Vbdjci d i Z iVeZg hZZ IGURE GZ Zg id UTTING 3HALLOW 4APERS WITH 4AILSTOCK dc 0AGE dg bV c VY_jhi bZcih id i Z iV ahidX XZciZg Ijgc Vcdi Zg d d i Z Y VbZiZg VcY X ZX dg V iVeZg GZeZVi i h egdXZhh Vh cZXZhhVgn jci a i Z YZh gZY Vbdjci d VXXjgVXn h VX ZkZY i Z hidX h i ccZg Vi i Z i...

Page 34: ... Vadc i Z aZc i d i Z eVgi 4O INSTALL USE THE STEADY REST EaVXZ i Z hiZVYn gZhi dc i Z aVi Z WZYlVnh hd i Z ig Vc jaVg cdiX ih dkZg i Z Vc aZY edgi dc d i Z gZVg WZYlVn AddhZc i Z i gZZ hZi hXgZlh hd i Z c Zg edh i dc XVc WZ VY_jhiZY hZZ IGURE IGURE HiZVYn gZhi VY_jhibZcih IGURE daadl gZhi ViiVX bZci HZi HXgZlh IGURE Edh i dc c ldg e ZXZ c hiZVYn gZhi c Zg 6Y_jhibZci cdWh Edh i dc i Z hiZVYn gZhi ...

Page 35: ...I iZc i Z ild Zm cjih 7Z hjgZ id cdi dkZg i iZc Vh ndj bVn hig e i gZVYh IGURE 8dbedjcY ha YZ hZi Vi Vc Vc aZ 8dbedjcY Ha YZ Zm Cjih OUR 7AY 4OOL 0OST I Z djg lVn idda edhi h bdjciZY dc ide d i Z XdbedjcY ha YZ VcY Vaadlh V bVm bjb d djg iddah id WZ adVYZY h bjaiVcZdjhan I Z djg lVn idda edhi Vaadlh dg fj X cYZm c id cZl iddah I h h VXXdbea h ZY Wn gdiVi c i Z ide VcYaZ XdjciZgXadX l hZ VcY i Zc g...

Page 36: ...XgZlh VcY iVe i Z dji h YZ d i Z Ve l i V YZVY Wadl VbbZg id addhZc VcY gZbdkZ i Z Ve hZXi dc IVeZg E ch 3ETTING 20 4O DETERMINE THE NEEDED 20 JhZ i Z iVWaZ c IGURE id YZiZgb cZ i Z Xjii c heZZY gZfj gZY dg i Z bViZg Va d ndjg ldg e ZXZ UTTING 3PEEDS FOR IGH 3PEED 3TEEL 33 UTTING 4OOLS Ldg e ZXZ BViZg Va 8jii c HeZZY h b 6ajb cjb 6aadnh 7gVhh 7gdcoZ 8deeZg 8Vhi gdc hd i 8Vhi gdc VgY B aY HiZZa 8Vh...

Page 37: ...ROTATE THE SPINDLE BY HAND TO GET THE LEVERS TO PROPERLY ENGAGE ANUAL EED I h hjW hZXi dc l aa gZk Zl i Z cY k YjVa Xdc igdah dc i Z XVgg V Z VcY egdk YZ YZhXg ei dch d i Z g jhZh hZZ IGURE IGURE 8Vgg V Z 8dcigdah 8gdhh ZZY VcYl ZZa Adc ijY cVa VcYl ZZa 8dbedjcY Ha YZ VcYl ZZa ONGITUDINAL ANDWHEEL I Z adc ijY cVa VcYl ZZa bdkZh i Z XVgg V Z aZ i dg g i Vadc i Z WZY I h VcYl ZZa h jhZY l Zc hZii c ...

Page 38: ...E SPINDLE LL DIRECTIONS REVERSE WHEN SPINDLE ROTATION IS REVERSED IGURE ZZY Y gZXi dc hZaZXidg 4 EED RATE IS BASED ON SPINDLE 20 IGH FEED RATES COMBINED WITH HIGH SPINDLE SPEEDS RESULT IN A RAPIDLY MOVING CARRIAGE OR CROSS SLIDE 0AY CLOSE ATTENTION TO THE FEED RATE YOU HAVE CHOSEN AND KEEP YOUR HAND POISED OVER THE FEED SWITCH AILURE TO FULLY UNDERSTAND THIS WILL CAUSE THE CARRIAGE TO CRASH INTO T...

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Page 54: ... W hXgZl IBS IGURE HVYYaZ W VY_jhibZcih GZVg W HXgZl gdci 8gdhh Ha YZ W HXgZl gdci 8dbedjcY GZhi W HXgZl Ijgc i Z hZi hXgZlh l i V Zm lgZcX jci a V ha i gZh hiVcXZ h Zai 9D CDI dkZgi iZc BdkZ i Z XVgg V Z l i i Z VcYl ZZa id ZZa i Z XjggZci YgV 6Y_jhi i Z hZi hXgZlh jci a i Z YZh gZY YgV h VX ZkZY OTE VERTIGHTENING WILL CAUSE EXCESSIVE PREMATURE WEAR ON THE GIBS daY i Z hZi hXgZlh c eaVXZ VcY i iZ...

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Page 57: ... m ZVg ZVY AVi Z 0 0 0 EADSTOCK EARS ...

Page 58: ... m ZVg ZVY AVi Z 0 9 0 0 0 0 0 EADSTOCK EARS ...

Page 59: ... m ZVg ZVY AVi Z 0 0 0 0 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 EADSTOCK ASE ...

Page 60: ... m ZVg ZVY AVi Z ...

Page 61: ... m ZVg ZVY AVi Z ...

Page 62: ... m ZVg ZVY AVi Z 0 0 0 0 0 ATHE ED ...

Page 63: ... m ZVg ZVY AVi Z ...

Page 64: ... m ZVg ZVY AVi Z 0 0 0 0 0 0 0 0 EARBOX ASE ...

Page 65: ... m ZVg ZVY AVi Z 0 0 0 0 0 EARBOX OMPONENTS ...

Page 66: ... m ZVg ZVY AVi Z 0 0 0 0 HANGE EAR SSEMBLY ...

Page 67: ... m ZVg ZVY AVi Z 00 0 0 0 0 EAR EVER SSEMBLY ...

Page 68: ... m ZVg ZVY AVi Z ...

Page 69: ... m ZVg ZVY AVi Z 0 0 0 0 0 0 0 0 PRON ASE ...

Page 70: ... m ZVg ZVY AVi Z 0 0 0 0 0 PRON EARS ...

Page 71: ... m ZVg ZVY AVi Z 0 0 0 0 4HREAD IAL ...

Page 72: ... m ZVg ZVY AVi Z ...

Page 73: ... m ZVg ZVY AVi Z 0 0 0 0 0 ARRIAGE SSEMBLY ...

Page 74: ... m ZVg ZVY AVi Z 0 0 0 0 0 ROSS 3LIDE SSEMBLY ...

Page 75: ... m ZVg ZVY AVi Z ...

Page 76: ... m ZVg ZVY AVi Z 0 0 0 4AILSTOCK SSEMBLY ...

Page 77: ... m ZVg ZVY AVi Z 0 4AILSTOCK OCK SSEMBLY ...

Page 78: ... m ZVg ZVY AVi Z 0 OLLOW AND 3TEADY 2EST SSEMBLIES 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...

Page 79: ... m ZVg ZVY AVi Z LECTRICAL OMPONENTS AND CCESSORIES ...

Page 80: ... m ZVg ZVY AVi Z ...

Page 81: ... m ZVg ZVY AVi Z 0 3TAND OMPONENTS ...

Page 82: ...ENT INJURY 4HE OWNER OF THIS MACHINE 534 MAINTAIN THE ORIGINAL LOCATION AND READABILITY OF THE LABELS ON THE MACHINE F ANY LABEL IS REMOVED OR BECOMES UNREADABLE 2 0 THAT LABEL BEFORE USING THE MACHINE AGAIN ONTACT RIZZLY AT OR WWW GRIZZLY COM TO ORDER NEW LABELS 3AFETY ABELS ...

Page 83: ... m ZVg ZVY AVi Z ...

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