Grizzly H3140, Owner'S Manual

Page 1: ...ual Copyright February 2009 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc JB11475 printed IN CHINA for Machines manufactured after 6 02 ...

Page 2: ... personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemic...

Page 3: ...ions 11 Assembly 12 Dust Collection 12 Test Run 13 SECTION 4 OPERATIONS 14 Basic Controls 14 Operation Overview 15 Stock Inspection 15 Sanding Tips 15 Table Tilt 16 0 Stop Adjustment 16 Sanding Belt Tracking 17 Sanding Belt Selection 17 Sanding Belt Replacement 18 SECTION 5 ACCESSORIES 19 SECTION 6 MAINTENANCE 21 Schedule 21 Cleaning 21 Lubrication 21 SECTION 7 SERVICE 22 Troubleshooting 22 Operat...

Page 4: ...ontact Info Machine Description Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writ ing this manual However sometimes errors do happen and we apologize for them Also owing to our policy of continuous improve ment your machine may not exactly match t...

Page 5: ...r Knob Table Stop Adjustment Bolt Sanding Belt 2 Dust Port Platen Table Tilt Lock Lever Contour Sanding Shield Sanding Belt Side Cover To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Sanding Belt Tracking Tension Release Knob ...

Page 6: ...ght 11 x 9 x 13 in Foot Print Length Width 9 x 6 in Shipping Dimensions Type Cardboard Content Machine Weight 15 15 lbs Length Width Height 10 x 15 x 10 in Electrical Switch Rocker Type Switch Voltage 110V Cord Length 6 ft Cord Gauge 18 gauge Minimum Circuit Size 15 amp Plug Included Yes Motors Main Type TEFC Capacitor Start Induction Horsepower 1 4 HP Voltage 110V Prewired 110V Phase Single Amps ...

Page 7: ...le Tilts to 45 deg An Excellent Sharpening Tool for your Chisels and Turning Tools Tracking Adjustment Direct Drive The information contained herein is deemed accurate as of 3 3 2009 and represents our most recent product specifications Due to our ongoing improvement efforts this information may not accurately describe items previously purchased PAGE 2 OF 2 Model H3140 Belt Info Sanding Belt Width...

Page 8: ...es of dust wood metal etc can cause severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Rem...

Page 9: ...cating and changing accessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditio...

Page 10: ...ill be ejected becoming hazards to the eyes and lungs 2 CLOTHING DO NOT wear loose clothing while operating this machine Loose cloth ing presents an entanglement hazard and could lead to personal injury Roll up or button sleeves at the cuff 3 HAND PROTECTION DO NOT place hands near or in contact with sanding belt during operation DO NOT allow fingers to get pinched between the workpiece and the ta...

Page 11: ...p ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary Use at least a 16 gauge cord that does not exceed 50 feet in length The extension cord must have a ground w...

Page 12: ... Clamp 1 Ea Dust Collection System 1 Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise...

Page 13: ...ce them or for the sake of expediency replacements can be obtained at your local hardware store Figure 3 Inventory A B C SUFFOCATION HAZARD Immediately discard all plas tic bags and packing materi als to eliminate choking suf focation hazards for children and animals Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxil...

Page 14: ... personal injury Dust Collection To connect a dust collection hose 1 Fit the 2 dust hose over the dust port as shown in Figure 6 and secure in place with a hose clamp 2 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper performance Figure 6 Dust hose attached Required CFM at 2 Dust Port 100 CFM Do not confuse this CFM recommendation with the rating of the dust ...

Page 15: ...rform Sanding Belt Tracking on Page 17 2 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is set up properly 3 Make sure all tools and objects used during setup are cleared away from the machine 4 Turn the machine ON 5 Listen and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Str...

Page 16: ...se serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Basic Controls Use Figure 7 and the descriptions below to become familiar with the basic controls of your machine Sanding Belt Tracking Tension Release Knob Turning the...

Page 17: ...ng results Replace the sandpaper with a higher grit to achieve a finer finish Extend the life of the sandpaper by reg ularly using a PRO STICK sanding pad Accessories on Page 19 When bevel sanding make any necessary guide lines on the longer side of the board so they will be visible during sanding Always turn the sander ON and allow it to reach full speed before engaging the workpiece with the san...

Page 18: ...g out on the handle and rotating the lever This allows the lever to rotate when clearance is limited 3 Tilt the table to the desired angle then slide it so that there is less than 1 16 between the table and the sanding belt Figure 10 Recheck the angle then tighten the table lock lever Sanding Belt Table Gap 1 16 Platen Machine Base Figure 10 Table gap A large gap between the belt and table pres en...

Page 19: ... off the wheel 5 Observe the sanding belt as it moves over the top pulley see Figure 12 Figure 12 Sanding belt tracking adjustment Top Pulley Tracking Adjustment Knob 6 Slowly adjust the tracking adjustment knob as necessary until the sanding belt tracks in the center of the top pulley Note Only minor adjustments are necessary to fine tune the sanding belt tracking Sanding Belt Selection Belt Size...

Page 20: ...over from the sander 3 Press firmly against the tracking adjustment knob to remove the tension from the sanding belt 4 Roll the old sanding belt off the three pulleys and roll the new belt back on making sure the directional arrows on the back of the belt point downward at the table Figure 14 Figure 14 Replacing sanding belt Sanding Belt Direction 5 Make sure the sanding belt is positioned in the ...

Page 21: ...ble cartridge filters H2499 Small Half Mask Respirator H3631 Medium Half Mask Respirator H3632 Large Half Mask Respirator H3635 Disposable Cartridge Filter Pair P100 Wood dust is now considered a known carcino gen and has been linked to nasal cancer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses T20501...

Page 22: ...nd power carving the clear plastic hood helps to direct flow from the work area directly into the filter Figure 20 G9955 Dust Filter H2443 Universal Adapter This seven step adapter provides a multitude of dust collection reducing options Simply cut away unneeded steps with a hacksaw Outside diam eter step sizes include 1 2 2 5 3 4 5 and 6 Wall thickness is 1 8 Figure 19 H2443 Universal Adapter Fig...

Page 23: ...tion After Each Use Clean vacuum dust buildup on table and motor Schedule Cleaning the Model H3140 is relatively easy Vacuum excess sawdust and wipe off the remain ing dust with a dry cloth Wiping the table clean after every use ensures moisture from wood dust does not remain on bare metal surfaces If any resin has built up use a resin dissolv ing cleaner to remove it After cleaning treat all unpa...

Page 24: ...acking Page 17 3 Replace spring 4 Replace sanding belt Sanded surface not square 1 Table not square to sanding belt 1 Square table relative to sanding belt Page 16 Deep sanding grooves or scars in workpiece 1 Sandpaper damaged or clogged 2 Sandpaper too coarse for desired finish 3 Workpiece sanded across grain 4 Too much sanding force on workpiece 5 Workpiece held still against the belt 1 Clean re...

Page 25: ...apacitor 12MFD 250VAC View this page in color at www grizzly com The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box WARNING SHOCK HAZARD Disconnect power before working on wiring Operation Safety Figure 22 H3140 wiring ...

Page 26: ...l H3140 Mfg after 6 02 1 2 3 4 5 7 8 9 10 11 12 12 13 13 14 14 15 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 31 1 52 31 2 31 3 31 4 53 54 55 Parts Breakdown SECTION 8 PARTS ...

Page 27: ...HEX NUT M10 1 5 32 PSS03M SET SCREW M6 1 X 8 12 PW04M FLAT WASHER 10MM 33 PH3140033 TENSION AXLE 13 PR05M EXT RETAINING RING 15MM 34 PH3140034 AXLE SEAT 14 PH3140014 IDLER PULLEY 35 PRP69M ROLL PIN 3 X 35 15 P6202ZZ BALL BEARING 6202ZZ 36 PH3140036 COMPRESSION SPRING 9 6MM 16 PH3140016 KNOB 37 PH3140037 TENSION HANDLE 18 PH3140018 SIDE COVER 38 PH3140038 COMPRESSION SPRING 6MM 19 PH3140019 PULLEY ...

Page 28: ... readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 101 PH3140101 READ MANUAL LABEL 104 PH3140104 WARNINGS LABEL 102 PLABEL 14 ELECTRICITY LABEL 105 PH3140105 MACHINE ID LABEL 103 PH3140103 GRIZZLY LOG...

Page 29: ... 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3...

Page 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 31: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Page 32: ...zly Trusted Proven and a Great Value OR SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Visit Our Website Today And Discover Why Grizzly Is The Industry Leader Call Today For A FREE Full Color Catalog ...