Grundfos UPE 25-40, Installation And Operating Instructions Manual

Page 1: ...UPE Series 2000 UPE 25 40 UPE 25 40 A UPE 25 60 UPE 25 60 A UPE 25 80 UPE 32 40 UPE 32 60 UPE 32 80 UPE 40 80 UPE 50 80 GRUNDFOS INSTRUCTIONS Installation and operating instructions ...

Page 2: ... 000 6 2 e EN 61 000 6 3 Material eléctrico destinado a ser utilizado dentro de certos limites de ten são 73 23 CEE 95 Normas utilizadas EN 60 335 1 1994 e EN 60 335 2 51 1997 ήλωση Συµµόρφωσης Εµείς η Grundfos δηλώνουµε µε αποκλειστικά δική µας ευθύνη ότι τα προιόντα Σειρά UPE 2000 συµµορφώνονται µε την Οδηγία του Συµβουλίου επί της σύγκλισης των νόµων των Κρατών Mελών της Ευρωπαικής Ενωσης σε σχ...

Page 3: ...tice d installation et d entretien 52 Istruzioni di installazione e funzionamento 77 Instrucciones de instalación y funcionamiento 102 Instruções de instalação e funcionamento 126 Οδηγίες εγκατάστασης και λειτουργίας 151 Installatie en bedieningsinstructies 176 Monterings och driftsinstruktion 201 Asennus ja käyttöohjeet 223 Monterings og driftsinstruktion 245 Instrukcja montażu i eksploatacji 267...

Page 4: ...PE 25 60 UPE 25 60 A UPE 25 80 UPE 32 40 UPE 32 60 UPE 32 80 UPE 40 80 and UPE 50 80 The pump offers the following functions Proportional pressure control factory setting The head is changed in accordance with the flow demand The desired head can be set on the pump control panel Constant pressure control A constant head is maintained irrespective of flow demand The de sired head can be set on the ...

Page 5: ...s UPE 32 80 F UPE 40 80 F and UPE 50 80 F with oval bolt holes in the pump flange washers must be used as shown in fig 1 Fig 1 See mounting dimensions at the end of these in structions The pump must be installed with the motor shaft hor izontal fig 2 Fig 2 Arrows on the pump housing indicate the liquid flow direction through the pump fig 3 Fig 3 3 1 Terminal box positions The terminal box can be t...

Page 6: ...flows Fig 5 3 4 Air separator pump Fig 6 Do not start the pump until the system has been filled with liquid and vented Furthermore the re quired minimum inlet pressure must be available at the pump inlet see section 10 Technical data 3 5 Frost protection If the pump is not being used during periods of frost the necessary steps must be taken to avoid frost bursts Pumps with insulation kit Fig 4 A B...

Page 7: ...ata The system cannot be vented through the pump To vent the pump remove the vent screw fig 9 switch on the electricity supply and ensure maximum flow in the system When any remaining air has escaped replace and tighten the vent screw Fig 9 The pump may be noisy when first switched on due to air remaining in the chamber The noise should cease after a few minutes running After start up the desired ...

Page 8: ...s are available Proportional pressure factory setting Constant pressure Proportional pressure control Can be set by means of the control panel or the R100 The pump head is reduced at falling water demand and increased at rising water demand see fig 10 Constant pressure control Can be set by means of the control panel or the R100 The pump maintains a constant pressure irrespec tive of water demand ...

Page 9: ...led pipe balancing valves differential pressure regulators great head losses in those parts of the system through which the total quantity of water flows e g boiler heat exchanger and distribution pipe up to the first branching or low differential temperature 2 Underfloor heating systems and one pipe heating systems with ther mostatic valves and great head losses in the boiler circuit 3 Primary ci...

Page 10: ... set by means of the R100 The pump can be set to operate according to a con stant curve like an uncontrolled pump Select one of 19 curves between the max and min curves see fig 12 Fig 12 6 5 Temperature influence Can be set by means of the R100 When this function is activated in proportional or constant control mode the setpoint for head will be reduced according to the liquid temperature It is po...

Page 11: ...ng to an uncontrolled night time duty curve 6 6 Indicator lights The two indicator lights are used for fault and operat ing indication For position on pump see fig 21 section 7 2 Control panel Note When the R100 remote control communicates with the pump the red indicator light will flash rap idly Functions of indicator lights See also section 8 Fault finding chart 6 7 Expansion modules The pump ca...

Page 12: ...1 and 12 there must be a connection across terminals 7 and 9 the input for the min curve must be closed All cables used must be heat resistant up to at least 85 C All cables used must be installed in accordance with EN 60 204 1 Fig 16 UPE 25 80 32 80 40 80 and 50 80 with MC 80 TM01 1082 3697 NCNOC 2 1 3 9 8 7 10 11 12 DC 0 10 V 1 2 3 7 8 1 0 1 1 1 2 9 Analog 0 10 V input Max Fault signal output St...

Page 13: ...on 7 8 Priority of settings In addition to the RS 485 input the bus module has three inputs for external signals for the forced control functions Start stop of pump Max curve duty Min curve duty night time duty If the pump has been forced controlled to for in stance max curve duty the light fields on the pump will indicate max curve see section 7 3 1 Setting to max curve duty Note If no external o...

Page 14: ...rced control the light fields indicator lights on the pump will show which function is active Functional diagram Start stop input Functional diagram Max curve input The max curve input is only active if the start stop input is closed Functional diagram Min curve input The min curve input is only active if the start stop in put is closed and the max curve input is open Indicator Lights Internal rel...

Page 15: ...n only be changed when the input voltage is higher than 0 5 V Fig 19 Note The max curve input terminals 7 and 10 must be open The min curve input terminals 7 and 9 must be closed The examples below illustrate the use of an analog control voltage in connection with a pump in con stant pressure control mode Fig 20 Note As will appear from the above figure the number of curves that can be selected vi...

Page 16: ...n set to constant curve duty and the buttons and are pressed simultaneously the following applies less than 5 sec The light fields will not indicate the selected con trol mode more than 5 sec The control mode will not be changed Function Control panel R100 Proportional pressure con trol 7 2 1 7 7 1 Constant pressure control 7 2 1 7 7 1 Setting of pump head 7 3 7 5 1 Max curve duty 7 3 1 7 5 2 Min ...

Page 17: ...at maximum flow TM01 0632 1797 UPE 25 60 UPE 25 60 A UPE 32 60 Fig 24 Light field 4 is activated indicat ing a desired head of 3 metres TM00 4457 3394 Fig 25 Light field 3 is activated indicat ing a desired head of 3 metres at maximum flow TM00 4458 0703 UPE 25 80 UPE 32 80 UPE 40 80 UPE 50 80 Fig 26 Light field 5 is activated indicat ing a desired head of 3 7 metres TM00 4459 3394 Fig 27 Light fi...

Page 18: ... 7 3 3 Start stop of pump Stop the pump by continuously pressing until none of the light fields are activated When the pump is stopped the green indicator light will be flashing Start the pump by continuously pressing until the desired head is indicated When the pump is to be inoperative for a period it is recommended to use the R100 remote control or to switch off the electricity supply In this w...

Page 19: ...h rapidly The R100 offers additional possibilities of setting and status displays for the pump The displays are divided into four parallel menus see fig 31 0 GENERAL see operating instructions for R100 1 OPERATION 2 STATUS 3 INSTALLATION The number stated at each individual display in fig 31 refers to the section in which the display is de scribed Fig 30 Fig 31 TM00 4465 3394 R100 3 INSTALLATION 0...

Page 20: ...dicated by a square in the Q H field The pump cannot register very low flow rates and the square will therefore dis appear 7 5 2 Operating mode Select one of the following operating modes Stop Min min curve Normal proportional pressure constant pressure or constant curve Max max curve 7 5 3 Fault indications If the pump is faulty the cause will appear in this dis play Possible causes Overtemperatu...

Page 21: ...on 6 5 Temperature influence The temperature influence function can be activated in this display In the case of temperature influence the pump must be installed in the flow pipe It is possible to choose between maximum temperatures of 50 C and 80 C The temperature influence function will be active only in proportional or constant pressure control mode When the temperature influence is active a sma...

Page 22: ...ignal the pump has been forced to operate according to the max curve the pump control panel and the R100 can only set the pump to stop With bus module MB 40 60 or MB 80 Example If via an external signal the pump has been forced to operate according to the max curve the pump control panel the R100 or the bus signal can only set the pump to stop Priority Possible settings Pump control panel or R100 ...

Page 23: ...mp by pressing 2 Start the pump with the R100 or by pressing 3 Switch on the on off switch 4 Start the pump via bus signal The fault can be temporarily corrected by selecting max curve duty on the pump or with the R100 as external forced control signals will be ignored The pump has stopped due to a fault The red indicator light is on and the green in dicator light is off The pump has stopped becau...

Page 24: ... Fit the terminal box cover 11 Switch on the electricity supply TM01 0653 1797 Megging of UPE 25 80 32 80 40 80 and 50 80 1 Switch off the electricity supply 2 Remove the mains plug 3 Remove the wires from terminals L and N and the earth wire see page 294 4 Short circuit terminals L and N on the mains plug using a short wire see C 5 Remove the terminal box cover 6 Remove screw for electronics fram...

Page 25: ...operation EMC electromagnetic compatibility EN 61 000 6 2 EN 61 000 6 3 Sound pressure level The sound pressure level of the pump is lower than 43 dB A Leakage current The pump mains filter will cause a discharge current to earth during operation Ileakage 3 5 mA Inputs and outputs of expansion modules Ambient temperature C Liquid temperature Min C Max C 15 15 110 20 20 110 25 25 110 30 30 110 35 3...

Page 26: ...t or parts of it must be disposed of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service workshop Subject to alterations ...

Page 27: ...293 UPE 25 40 A UPE 25 60 A UPE 32 40 and UPE 32 60 9 12 mm 15 25 mm 2 TM01 1261 4097 TM01 1262 4097 TM01 1263 4097 6 4 TM01 1265 4097 3 5 1 TM01 1264 4097 TM01 1266 4097 ...

Page 28: ...294 UPE 25 80 UPE 32 80 UPE 40 80 and UPE 50 80 2 TM01 0372 2197 TM01 0727 2197 TM01 0375 2197 1 Nm 9 12 mm 15 25 mm TM01 0373 2197 TM01 0374 2197 6 4 TM01 0728 2197 3 5 1 Max 1 Nm ...

Page 29: ...295 TM00 4472 3394 G L1 B3 B2 B1 B4 H3 H2 H1 Pump versions Dimensions L1 L2 L3 B1 B2 B3 B4 H1 H2 H3 G UPE 25 40 A 180 236 290 85 72 88 92 49 112 80 1 UPE 25 60 A 180 236 290 85 65 95 92 49 112 80 1 ...

Page 30: ...32 102 57 1 UPE 32 40 180 236 290 85 47 105 77 39 102 57 2 UPE 25 60 130 186 240 85 47 105 77 32 102 57 1 UPE 25 60 180 236 290 85 47 105 77 32 102 57 1 UPE 25 60 B 180 236 290 85 47 105 77 32 102 57 1 UPE 25 80 180 236 290 106 51 117 85 32 130 54 1 UPE 32 60 180 244 302 85 47 105 77 39 102 57 2 UPE 32 80 180 244 302 106 60 117 85 39 130 71 2 UPE 32 80 B 180 244 302 106 60 117 85 39 130 71 2 ...

Page 31: ...298 106 60 117 85 60 130 73 32 78 90 100 140 14 19 UPE 32 80 FB PN 6 PN 10 220 274 298 106 60 117 85 60 130 73 32 78 90 100 140 14 19 UPE 40 80 F PN 6 PN 10 250 328 304 97 65 116 95 65 130 79 42 88 100 110 150 14 19 UPE 40 80 FB PN 6 PN 10 250 328 304 97 65 116 95 65 130 79 42 88 100 110 150 14 19 UPE 50 80 F PN 6 PN 10 280 97 70 116 95 130 79 50 99 110 125 150 14 19 ...

Page 32: ...Sasso 4 I 20060 Truccazzano Milano Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K 1 2 3 Shin Miyakoda Hamamatsu City Shizuoka pref 431 21 Phone 81 53 428 4760 Telefax 81 53 484 1014 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peg...

Page 33: ...www grundfos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 96416899 0605 115 Repl 96416899 0603 ...