H. Winter PLANERMAX 810, Operation Manual

Page 1: ...1 WINTER Thickness planner PLANERMAX 810 www winter holztechnik de...

Page 2: ...ical Connections 8 Adjustments and Controls 10 Changing Knives 12 Dust Collection 14 Belt Tension Replacement 15 Changing Fuses 16 Maintenance 16 Troubleshooting Operating Problems 17 Troubleshooting...

Page 3: ...elry which could get caught in moving parts Wear protective hair covering to contain long hair 13 Always use push sticks to feed work piece whenever possible 14 Do not over reach Keep proper footing a...

Page 4: ...other moving parts Do not overreach or use excessive force to perform any machine operation 29 Use recommended accessories Improper accessories may be hazardous 30 Use the right tool at the correct sp...

Page 5: ...a Yunnan helical cutter head with reversible TCT knives rubber in feed roller with sectional chip breaker and two rubber out feed rollers The in feed and out feed rollers have lever type pressure The...

Page 6: ...in 5 6 6 6 Thickness capacity mm 9mm 9mm 9mm 9mm Belts four V belts four V belts four V belts four V belts Machine Size mm 1080 840 1250 1280 100 125 0 1480 1100 1250 1780 1100 125 0 Net weight kgs 80...

Page 7: ...safety instructions Contents of the Shipping Container 1 Planer 2 Open end wrenches 11 13 17 19 mm 3 Owner s manual 4 Air drive 1set 5 Bits T20 for TCT 5pce 6 TCT 14 14 2 5pce 7 T20 Screw Drive 3pce...

Page 8: ...ing wired Always follow proper Lock Out Tag Out procedures when performing any wiring on this machine 3 Figure 1 Electrical connections must be made by a qualified electrician in compliance with all r...

Page 9: ...e side near the motor should rotate clockwise If it rotates counter clockwise stop the machine with the red stop button Figure 4 10 Disconnect machine from power source and exchange leaks L1 and L3 11...

Page 10: ...tch is turn on The emergency button is on the planner An automatic brake stops the motor within 8 seconds A similar stop button can be found at the back of the machine To restart the machine simply tw...

Page 11: ...uction light go out And the table will start to move 4 Press Button START again This control unit starts to run and the figure on display changes back to 200 5 and start to increase The thickness of t...

Page 12: ...e nut from rotation in the table on the side to be raised or lowered Rotate the nut using a rod in the flange holes and adjust height of the side Relock the flange nut lockscrew in the table Another m...

Page 13: ...e cutterhead distortion Removal of knives 1 Loosen all gib screws in one slot 2 Remove both knife gib 3 Repeat step 1 2 for the remaining knives Helical cutterhead insert installation The planer has a...

Page 14: ...least 1500 CFM capacity And The required air flow speed at the end of flexible hose is 30 34m sec The dust extraction system shall be earthed After prolonged use of the planer the cast iron frame and...

Page 15: ...chain from around the sprockets When the new chain has been mounted always make sure the tensioner is well placed on the chain To replace the chain for the table raising mechanism pull the lever to t...

Page 16: ...machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Follow lock out tag out procedures Failure to comply may cause serious injury 1 The anti kick...

Page 17: ...per depth of cut Knives cutting against grain Cut along the grain Dull knives Reverse or replace knives Rounded Raised surface Dull knives Reverse or replace knives Too heavy a cut Adjust proper depth...

Page 18: ...e is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the m...

Page 19: ...m 14mm Feed Motor Power 0 75Kw 1 5Kw 1 5Kw 1 5Kw TR2 Range 4 6 3A 6 10A 6 10A 6 10A Setting 4A 8A 8A 8A Electric cable cross section 2 0mm 2 0mm 2 0mm 2 0mm Elevation motor Power 0 18Kw 0 375Kw 0 375K...

Page 20: ...0V Tend TZ 8112 EN60947 5 1 TC1 Transformer 0 3KVA Tai Chung SP TBSW EN60742 M1 Motor 7 5KW 400Vac FUKUTA EN60034 1 M2 Motor 0 75kW 400Vac FUKUTA EN60034 1 M3 Motor 0 18kW 400Vac FUKUTA EN60034 1 SB1...

Page 21: ...21 KM1 KM2 KM3 KM4 KM5 KM6 KM6 F1 F2 F3 KA1 FR1 FR2 FR3 FRQ1 0 75kw F4 F5 F6 F7 KA1 KA2 TG1 0 3KVA Electrical Box 1 2 3 3 SET 4 5 6 1 UNIT 7 8 9 SART C 0 STOP SB3 SB4 SB6 SB5 SB8 SB7 VR1 SB1...

Page 22: ...1 S1 T1 R2 S2 T2 R3 S3 T3 R4 T4 TG1 0 3KV KM1 KM2 KM4 KM5 KM6 110V 220V 1 32 FU6 2 2A 31 FU7 2A FR1 3 33 U1 V1 W1 M1 U2 V2 W2 KM3 FR2 FR3 M2 M3 SQ1 4 SB1 5 SB2 2 6 40 KA1 YB1 M1 7 5 11 15 18 22Kw SPIN...

Page 23: ...4 U1 U1 SB5 28 29 SB7 SB8 8 KM4 SB6 11 KM1 12 15 16 SQ2 SQ3 17 18 9 24 26 KM2 KM3 13 25 27 KM6 KM5 19 20 KM4 HL1 KT1 KM1 HL2 KM3 KM2 KA1 KM5 KM6 U1 2 Infeed magnetic starter Line magnetic starter magn...

Page 24: ...Reducer Wheel 1 59 Feed Reducer Sprocket 1 61 Hex Cap Screw M8 30 3 62 Flat Washer 2 63 Outfeed sprocket 1 64 Sprocket ring 2 Part List No Description Qty 1 Base 1 2 Side cove 2 3 Middle cover 1 4 Hoo...

Page 25: ...111 Washer 1 112 Hex Cap Screw M10 70 Nut 6 113 Plank 1 114 Ring 1 115 Hex Cap Screw M10 35 1 116 Infeed Spring 1 No Description Qty 65 Retaining ring R52 4 66 Bearing 6205 4 67 Outfeed house LH 2 68...

Page 26: ...8 Sprocket 1 119 Bearing 6203 1 120 Nut M8 1 121 Spring 1 122 Hex Cap Screw M8 25 and Nut 1 123 Hex Cap Screw M8 45and Nut 1 124 Hex Cap Screw M10 30 1 125 Washer 1 126 Ring 1 127 Motor Pulley 1 128 M...

Page 27: ...seek the P76 Parameter 2 Press the ENTER key the monitor will show the data of 01 3 Press or the digital monitor will show 00 4 then Press ENTER Key 5 Set the data of P76 to 01 after all other settin...