Haas Toolroom Mill Operator'S Manual Download | Manualshive

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96-0041 Rev U

July 2010

©2010 Haas Automation, Inc.

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Summary of Contents for Toolroom Mill

Page 1: ...96 0041 Rev U July 2010 2010 Haas Automation Inc Toolroom Mill Operator s Addendum ...

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Page 3: ...terial supplied here is given specifically for the Toolroom Mill Electricity Requirements IMPORTANT REFER TO LOCAL CODE REQUIREMENTS BEFORE WIRING MACHINES The power source must be grounded Frequency range is 47 66 Hz Line voltage that does not fluctuate more than 5 Voltage imbalance or no more than 2 Harmonic distortion is not to exceed 10 of the total RMS voltage Voltage Requirements Toolroom Mi...

Page 4: ...0V or 200V If the incoming power is 220 250 VRMS use the 240V connection If the incoming power is 187 219 VRMS use the 200V connection Failure to use the correct input connector will result in either overheating of the main contactor or failure to reliably engage the main contactor 3 The main power transformer is located at the bottom right corner of the con trol cabinet This transformer supplies ...

Page 5: ...that an operator should be careless in the setup The following are the most common insert materials used Each has a description of its characteristics and common usage High Speed Steel Allow for higher rake angles Resists chipping Resists softening due to high temperatures Carbide Good resistance to high temperatures Lower edge strength than high speed steel Different composition of carbide can re...

Page 6: ...ants Chipping The cutting edge is broken off instead of being worn away Caused by Excessive feed rate Interrupted cut Insert geometry too weak Chatter Cratering Characterized by a smooth depression on the face of the insert Caused by Excessive cutting speed Ineffective use of coolant Friction Normal wear Oxidation Occurs during very high cutting temperatures Weakens tool tips Chemical wear Cutter ...

Page 7: ...stions What is the type of metal alloy or steel Has the part undergone any special process i e case hardening treated with additives or heat treated etc Feed Rate Feed rate is determined by the required surface finish and cutting force Ex pressed in Inches or millimeters per minute Inches or millimeters per revolution Inches per tooth Minimum chip thickness chip load is determined by the cutting f...

Page 8: ...ck the condition of the tooling Cutting Tool Descriptions Drill Used to create a cylindrical hole in a work piece Drilled holes can be through holes or blind holes A blind hole is not cut entirely through a work piece Center drill A small drill with a pilot point It is used to create a small hole with tapered walls When a hole s location must be held to a close tolerance use a center drill first a...

Page 9: ...instability or damage the table If you plan to leave your work holding on the table for any length of time a light coat of rust preventative oil will help keep your table and work holding free of rust and corrosion The most common method of holding a work piece for machining is a mill vise The vise is attached to the mill table using tee nuts and bolts The tee nuts slide into the tee slots in the ...

Page 10: ...ld hold it in place during machining If you need to machine completely through the part you will need to get the work piece off of the table In this case place blocks between your work piece and the table at the same locations where your clamps are The blocks need to be directly under the clamps and all the blocks need to be the same height Another method of getting your work piece up off the tabl...

Page 11: ...ill performs the desired operation IPS Navigation To navigate through the menus of the Intuitive Programming System use the left and right arrow keys To select the menu press Write Enter Some menus have sub menus which again use the left and right arrow keys and Enter to select a sub menu Use the arrow keys to navigate through the variables Key in a variable using the number pad and press Write En...

Page 12: ...ress F4 to access the IPS recorder menu Choose menu option 1 or 2 to continue or option 3 to cancel and return to IPS F4 can also be used to return to IPS from any point within IPS recorder 0 0000 in PLANE NUM OF HOLES IAMETER CENTER HOLE 0 0000 in 0 2000 in 0 0 0 Press CYCLE to run in MDI or to record outpu program IPS RECORDER F4 CANCEL 1 Select Create Program 2 Output to current program 3 Cance...

Page 13: ...E 0 0000 in 0 0000 in 0 0000 in 0 000 deg 0 2000 in 0 0 0 BOLT CIRCLE BOLT LINE SINGLE HOLE Press CYCLE START to run in MDI or F4 to record output to a program Select Create Program F4 CANCEL O00000 PROGRAM A O00001 PROGRAM B O00002 PROGRAM C O00003 PROGRAM D O00004 PROGRAM E O00005 PROGRAM F O00006 PROGRAM G Choose a program by using the cursor keys and press WRITE to select or Enter a O followed...

Page 14: ...sing Two strokes of the supplied grease gun is sufficient Do not over grease as the excessive pressure of over greasing or using a pneumatic or an electrical grease gun is harmful to the seals It is not necessary to see grease squeezing out of the seals Grease type General purpose lithium 6 Z Axis Ballnut Z Axis Linear Guide 6 5 4 3 X Axis Ballnut Y Axis Ballnut Y Axis Linear Guide X Axis Linear G...

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