Habasit PQ-01, Use And Maintenance Manual

Page 1: ...ana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 01 Author FT Page 1 of 4 Edition 06 2017 R 0 Replaces Welding kit PQ 01 Use and maintenance manual ...

Page 2: ... children and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding kit be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Page 3: ...o 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 01 Author FT Page 3 of 4 Edition 06 2017 R 0 Replaces CONTENTS SAFETY WARNINGS 2 0 INTRODUCTION 4 ANNEXES WELDER W 01 JOINING SPRING CLAMP CQ 01 ...

Page 4: ...are pressed together to weld the junction In the third stage finishing the junction is allowed to cool and then the burr on the junction is removed by means of a blade or grinding obtaining a high quality closed loop round belt The PQ 01 kit is suited for on site installation or for medium small mass production in a workshop The PQ 01 kit includes W 01 welder for 120V or 230V power voltage Heating...

Page 5: ...aliana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 1 of 15 Edition 06 2017 R 0 Replaces Welder W 01 Use and maintenance manual ...

Page 6: ...ildren and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding device be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Page 7: ...rmity 6 1 4 EC plates 7 2 GENERAL DESCRIPTION 7 3 TECHNICAL DATA 8 4 OPERATING MODE 8 5 GETTING STARTED 9 6 WELDING OF ROUND BELTS 10 7 MAINTENANCE 10 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 10 7 2 Replacement of the power cord on welder W 01 6 or W 01 8 11 7 3 Accessory spare parts orders 11 7 4 Warranty 11 7 5 Technical consulting 11 8 DISMANTLING AND SCRAPPING 12 9...

Page 8: ...rk as well as operation of the welding device be carried out by SKILLED QUALIFIED PERSONNEL or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detaile...

Page 9: ...eep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The welder W 01 was exclusively designed for the applications described in this user manual In particular the welder W 01 was developed to join Habasit fabric belts made of technopolymers TPU PA PVC TPO without metal An improper use and an application for ...

Page 10: ...0438 912374 Use and maintenance manual W 01 Author FT Page 6 of 15 Edition 06 2017 R 0 Replaces 1 3 EC declaration of conformity Habasit Italiana Spa has included the EC Declaration of Conformity with the machine as per European Directives 2014 35 UE APPENDIX IV and 2014 30 UE APPENDIX IV ...

Page 11: ...o TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 7 of 15 Edition 06 2017 R 0 Replaces 1 4 EC plates The EC plate was affixed to the device 2 General description Figure 1 General overview Pos Description 1 HEATING PLATE 1 ...

Page 12: ...0 08 0 6 Max temperature C F 270 519 Max plate temperature deviation C F 10 18 Preheating time min 10 DIMENSIONS Dimensions length x height x depth mm inc 270L x 150W x 40H 10 6L x 5 9W x 1 6H WEIGHT Net weight kg lbs 0 31 0 68 4 Operating mode The welder W 01 operates according to the hot blade principle to weld the belts make contact between the belt ends and the hot plate of the welder The heat...

Page 13: ...s and place it on the support or on a sufficiently flat surface Respect preheating time of 10 min Check temperature of the heating plate The temperature is preset at the factory at 270 C 519 F WARNING Do not touch the hot zone of the welding tool Keep device away from water and meltable substances Make sure the heating plate do not touch surfaces or objects when the welder is placed on the support...

Page 14: ...ectify or replace with the correct type where necessary 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 Check the operating temperature of the welding device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C 64 F and 25 C 77 F Heat up the welder for at least 10 minutes Insert a precision temperature p...

Page 15: ...ctly ordered from the manufacturer at the following address Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required for mains connection The use of other branded spare parts that do not meet Habasit specifications is prohibited Habasit is not liable for the use of non original Habasit spare parts 7 4 Warranty All to...

Page 16: ...iana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production maintenance and customer service activities as per Directive 2012 19 EU article...

Page 17: ...ons The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUM...

Page 18: ...o be performed Frequency Spare part code for additional information and reference numbers see user manual Periodic monthly Evaluation criteria Daily 1 6 Note 1 Cleaning 1 1 Clean the machine after use removing residue deposits A 2 Inspect the power cord 2 1 Inspect the cord and plug to ensure there are no defects B Insulation damaged Defective connections 3 Measure heating plate temperature 3 1 Pr...

Page 19: ...017 R 0 Replaces 12 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed daily unrecorded work next approv al date next appro val date next appro val date next appro val date 2 1 Check for cord damages 3 1 Measure heating plate temperature Observations repairs ...

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Page 21: ... p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 01 Author FT Page 1 of 14 Edition 06 2017 R 0 Replaces Joining spring clamp CQ 01 Use and maintenance manual ...

Page 22: ...FORMATION 3 1 1 APPLICATION 3 1 2 IMPORTANT SAFETY TERMS 3 1 2 1 PERSONNEL SAFETY 3 1 2 2 IMPROPER USE 3 2 GENERAL DESCRIPTION 5 3 TECHNICAL DATA 6 4 OPERATING MODE 6 5 GETTING STARTED 6 6 WELDING OF ROUND BELTS 7 7 MAINTENANCE 9 7 1 ACCESSORY SPARE PARTS ORDERS 9 7 2 WARRANTY 10 7 3 TECHNICAL CONSULTING 10 8 DISMANTLING AND SCRAPPING 11 9 REQUIRED ACCESSORIES 12 CUTTING DEVICE 12 10 SPARE PARTS 1...

Page 23: ... instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer 1 2 Important safety terms Symbols WARNING and INDICATION were included in this manual These symbols...

Page 24: ...proper use Observe all assembly operation and maintenance indications of the machine as well as all technical data This will avoid any problem damage to persons or objects The term QUALIFIED PERSONNEL refers to persons authorized to carry out the required work These persons must be adequately trained and have such an experience in their field to be able to reckon and prevent danger They are aware ...

Page 25: ...01 Author FT Page 5 of 14 Edition 06 2017 R 0 Replaces 2 General description Figure 1 General overview Pos Description 1 CLOSING SPRING 2 LOCKING HOOK 3 HANDLE 4 TABLE SUPPORT 5 TABLE CLAMP 6 INSTRUCTIONS LABEL 7 BELT LOCKING SCREW 8 V GUIDE 9 BELT LOCKING WEDGE CHOCK 10 BELT LOCKING KNOB 11 ALIGNMENT PIN 10 9 8 1 2 4 5 6 7 3 11 ...

Page 26: ...selecting the working position of the spring The label 6 on the handle indicates the correct position of the spring depending on the diameter of the belt in processing The blocking hook 2 allows to securely lock the clamp in the open position thus allowing the blocking operations of the belt ends The joining spring clamp CQ 01 is suitable for both stationary and mobile use For the stationary use i...

Page 27: ...corresponding to the range of diameters of the round belt in processing Open the spring clamp 3 and lock the handles using the blocking hook Open the screw clamps 9 by unscrewing the knobs 10 Introduce belt ends laterally into V guides 8 and lock them into place by protruding the ends about 5 mm 0 2 in in accordance with the diameter if larger must protrude a little more INDICATION Fix belt withou...

Page 28: ... Do not inhale vapors generated during welding Only weld thermoplastic belts in suitably aerated rooms The installation of suitable exhaust devices and or personal protection equipment must be assessed by the user based on work site characteristics and current local laws Gently open the spring clamp 3 by pressing the handles Quickly remove the welder Quickly close the spring clamp 3 connect the tw...

Page 29: ... plate of the welder and remove all material residues Clean the heating plate while heated with a cotton cloth Check the spring clamp 3 works correctly If necessary clean and slightly lubricate the pivot axis and the alignment pin 11 7 1 Accessory spare parts orders Spare parts and accessories can be directly ordered from the manufacturer at the following address Please clearly specify ordered par...

Page 30: ...laces 7 2 Warranty All tools are subject to attentive final inspection They are guaranteed free of material and factory defects for 1 year provided they are used correctly 7 3 Technical consulting Our experts are available for all consultations For technical questions concerning the positioning device operations and conditions contact the manufacturer at the address listed above ...

Page 31: ...truction are Steel Aluminum Electric wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production...

Page 32: ...01 Author FT Page 12 of 14 Edition 06 2017 R 0 Replaces 9 Required accessories Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place The S 16 allows to perform a proper right angled cut up to 15 mm 0 6 in diameter ...

Page 33: ...intenance manual CQ 01 Author FT Page 13 of 14 Edition 06 2017 R 0 Replaces 10 Spare parts H080700025 H080701022 H080700027 H080701017 H080708035 H080702019 H080700534 H080702021 H080701020 H080700029 H080702020 H080701021 H080701019 H080701018 H080702022 H080700529 H080702516 H080700026 H080700028 H080701016 ...

Page 34: ...ns The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME...