Hach 54400-18, Instrument Manual

Page 1: ...Catalog Number 54400 18 CL17 CHLORINE ANALYZER INSTRUMENT MANUAL 06 04 4ed...

Page 2: ...Hach Company 2001 2004 All rights reserved Printed in the U S A...

Page 3: ...Catalog Number 54400 18 CL17 Chlorine Analyzer INSTRUMENT MANUAL Hach Company 2000 2001 2004 All rights reserved Printed in the U S A eac dp 06 04 4ed...

Page 4: ...al Air Purge 20 1 8 Electrical Connections 20 1 8 1 Power Connections 21 1 8 2 Wiring the Instrument 23 1 8 3 Voltage Selection for Alternate Voltage Operation 24 1 8 4 Alarm Connections 24 1 8 5 Reco...

Page 5: ...Troubleshooting 53 4 1 Troubleshooting Guide 53 4 2 System Alarms 54 4 3 System Warnings 55 Appendix A General Information 57 Instrument Description 57 Method of Analysis 58 Principle of Operation 59...

Page 6: ...es the instruction manual for operation and or safety information Use of Hazard Information Precautionary Labels DANGER Indicates a potentially or imminently hazardous situation which if not avoided c...

Page 7: ...ons Page 5 54400_Safety fm Safety Precautions Section 3 Maintenance on page 45 Section 3 1 Scheduled Maintenance on page 45 Section 3 2 1 Fuse Replacement on page 48 Section 3 2 3 Cleaning the Colorim...

Page 8: ...to 75 psig with sample tube level with the bottom of the instrument see Figure 6 on page 19 Sample Temperature Range 5 to 40 C 41 to 104 F Inlet Fitting at instrument inch OD polyethylene tubing with...

Page 9: ...inch conduit hole in the case Wire range 12 22 AWG Optical Light Source Class 1 LED light emitting diode with a peak wavelength of 520 nm 50 000 hours estimated minimum life Performance Operating ran...

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Page 11: ...ienen informaci n muy importante en forma de alertas notas y precauciones a tomar Lea y siga cuidadosamente estas instrucciones a fin de evitar accidentes personales y da os al instrumento Las tareas...

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Page 13: ...carton and inspect it for any damage Verify that the Installation Kit Cat No 55164 00 and Maintenance Kit Cat No 54443 00 are included in addition to reagents If damage is evident or the shipment is...

Page 14: ...ed Mounting Bolt Network and 4 20 mA Connections Power Connections 4 09 103 88 mm 2 66 67 55 mm 5 61 142 48 mm 4 02 102 17 mm 4 38 111 12 mm 1 56 39 68 mm Drawing Number 54400 87 Revision A 02 16 00 1...

Page 15: ...Figure 2 CL17 Instrument Dimensions 2 of 3 Bottle Vents No Connection 2 78 70 61 mm 4 50 114 30 mm 7 50 190 50 mm Mounting Pattern 12 35 313 81 mm 18 70 475 04 mm 4 09 103 88 mm 16 50 419 06 mm 17 88...

Page 16: ...let and drain connections are made on the bottom of the instrument using a quick connect fitting for inch OD tubing See Figure 4 Connect the inch O D poly tubing by pushing it into the fitting Two dis...

Page 17: ...lauchleitung installiert sein damit gew hrleistet ist dass der Analysator vor Staub gesch tzt ist Der Ablauf darf nienals verschlossen werden sondern muss stets offen sein damit Probenwasser im Fall e...

Page 18: ...ure 5 Sample Line Location in the Process Stream 1 6 Sample Conditioning All samples are conditioned using the single sample basic sample conditioning kit shipped with each analyzer The kit eliminates...

Page 19: ...ed in the push in fittings with a sharp knife so the ends are round cleanly cut and not angled The push in fittings are designed for use with soft inch OD plastic tubing as included in the kit Tubing...

Page 20: ...tting Tube Connector Male inch tubing 2 51262 00 9 Fitting Tube inch O D x inch Male NPT 1 54178 00 10 Fitting Tube inch O D Union Elbow 1 54179 00 11 Fitting Tube inch O D Union Straight 1 54181 00 1...

Page 21: ...ctory installed A spare filter is provided in the Maintenance Kit 12 6 13 Clear 1 inch pipe to observe bypass flow 2 1 Unfiltered Sample Bypass Customer Supplied PVC pipe as required to run to drain l...

Page 22: ...air at 15 scfh 1 8 Electrical Connections All power connections are made through the conduit openings in the upper left side of the instrument The instrument is shipped with plugs in all of the condu...

Page 23: ...A DIGITAL APPARATUS MEETS ALL REQUIREMENTS OF THE CANADIAN INTERFERENCE CAUSING REGULATIONS CET APPAREIL NUMERIQUE DE LA CLASSE A RESPECTE TOUTES LES EXIGENCES DU REGLEMENT SUR LE MATERIEL BROUILLEUR...

Page 24: ...ired electrical applications the power and safety ground service drops for the instrument should be no longer than 6 meters 20 feet unless metal conduit is used to shield the AC power wiring The wire...

Page 25: ...F SAMPLE IN 5 PSIG MAX 1 4IN O D TUBE AIR PURGE 01CFM AT 20 PSIG MAX IN O D TUBE THIS CLASS A DIGITAL APPARATUS MEETS ALL REQUIREMENTS OF THE CANADIAN INTERFERENCE CAUSING REGULATIONS CET APPAREIL NUM...

Page 26: ...to the relay contacts must be limited to 5 amps resistive A method to remove power from the relays locally must be available in case of an emergency or for servicing the product Power removal can be...

Page 27: ...LA CLASSE A RESPECTE TOUTES LES EXIGENCES DU REGLEMENT SUR LE MATERIEL BROUILLEUR DU CANADA SAMPLE DRAIN 1 2 IN I D TUBE CASE DRAIN 1 2 IN I D TUBE ENCLOSURE 115V J4 F2 F1 GND NEU 2 HOT T 1 NO NO NC...

Page 28: ...lace the connector and supply power to the instrument Figure 14 Recorder Connections Recorder Wires Circuit Board Markings Recorder Recorder Shield GND SAMPLE IN 5 PSIG MAX 1 4IN O D TUBE AIR PURGE 01...

Page 29: ...g the screws in small increments moving from one screw to the other so that the plate is drawn down evenly Tighten until the plate is seated against the pump valve module Figure 15 Installing Pump Val...

Page 30: ...IN 1 2 IN I D TUBE ENCLOSURE 115V J4 F2 F1 GND NEU 2 HOT T 1 NO NO NC NC GND COM COM J9 K1 K2 115V REAGENT EXIT ENTER Chlorine mg L Alarms g L MENU BU FF ER IP 62 GND F1 F2 50 60Hz AC Voltage Fuse F1...

Page 31: ...eactivos puede ser peligrosa Revise las fichas de seguridad de materiales y familiar cese con los procedimientos de seguridad antes de manipular productos qu micos GEFAHR Das Arbeiten mit chemischen P...

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Page 33: ...right arrow icon is shown on the display 3 Up Arrow Use to scroll through menu options or edit display components Active when the up down arrow icons are shown on the display 4 Left Arrow Allows move...

Page 34: ...ra familiarizarse con las precauciones de manipulaci n los peligros y los procedimientos de emergencia siempre estudie las Hojas de Datos de Seguridad de los Materiales antes de manipular recipientes...

Page 35: ...solution and indicator powder must be mixed just before use to ensure the best instrument performance Using the powder funnel provided in the maintenance kit add the contents of one bottle of DPD High...

Page 36: ...V BL K 1 WH T 2 GN D RE CO RD ER RE LAYS A C P O W E R CA UT ION ATTE NT ION FO R US E IN A CO NT RO LLED EN VIR ON ME NT RE FE R TO MA NU AL FO R EN VIR ON ME NTAL CO ND ITION S EN CA S D U TIL ISA T...

Page 37: ...e display is editable Press the EXIT key to back out of a menu and return to SETUP The menu information below is presented in the order it appears in the SETUP menu SIGAVG The SIGAVG feature is used t...

Page 38: ...TS and press ENTER again REC ADJUST Press ENTER to modify the Recorder Minimum and Recorder Maximum values Use this feature to offset the 4 or 20 mA output signal to force a chart recorder to read zer...

Page 39: ...This menu accesses two unpowered alarm relays AL1 and AL2 RECALL WARNINGS and CLEAR WARNINGS The alarm relays may be assigned to one of the alarm functions listed below Only one function can be assig...

Page 40: ...4 When the appropriate option is displayed press ENTER RECALL WARNINGS Momentarily shows all active warnings then displays DONE CLEAR WARNINGS Clears all resolved warnings then momentarily displays OK...

Page 41: ...4 Press the ARROW keys to change the digit or move to another digit Appropriate values and selections are shown below When the value is correct press ENTER to accept REC LO 0 0 mg L to 5 0 mg L limits...

Page 42: ...peration press the MENU key then the DOWN ARROW key until HOLD OUTPUTS is displayed c Press ENTER d Use the DOWN ARROW key to select Off and press ENTER again 2 7 5 Calibration The CL17 Chlorine Analy...

Page 43: ...anzen enthalten aufmerksam durchzulesen damit Sie sich mit den beim Umgang mit diesen Chemikalien notwendigen Vorsichtsma nahmen Risiken und Notfallschutzma nahmen vertraut machen Es wird empfohlen in...

Page 44: ...e Calibration by comparison involves analyzing the sample stream with a reliable accurate laboratory method such as a DPD spectrophotometric or amperometric titration method then setting the analyzer...

Page 45: ...amos contienen informaci n muy importante en forma de alertas notas y precauciones a tomar Lea y siga cuidadosamente estas instrucciones a fin de evitar accidentes personales y da os al instrumento La...

Page 46: ...Visit http www hach com...

Page 47: ...sdatenbl tter vor der Handhabung von Beh ltern Tanks und Zufuhrsystemen die chemische Reagenzien und Standardsubstanzen enthalten aufmerksam durchzulesen damit Sie sich mit den beim Umgang mit diesen...

Page 48: ...ertighten 6 Set the POWER I O switch to ON I and restore sample flow through the instrument Allow the instrument to run for approximately one hour to fill the reagent lines 3 1 3 Replacing the Analyze...

Page 49: ...mple Bypass Tee Pump Body In 43293 00 8 1 8 ID 1 4 OD 1 5 inches Sample Bypass Tee Sample Inlet Fitting 43293 00 9 1 4 OD x 0 04 W Black varies 1 Sample Conditioning Out Case Fitting 30616 00 10 1 2 I...

Page 50: ...move the customer access cover 3 Locate the fuse holders near the terminal strip in the customer wiring compartment See Figure 11 on page 24 DANGER For continued protection against fire hazard replace...

Page 51: ...CE Los productos qu micos utilizados en este procedimiento pueden ser peligrosos si se manejan inadecuadamente o se emplean mal accidentalmente Tenga a bien leer todas las advertencias en las etiqueta...

Page 52: ...cate the colorimeter 4 Remove the rubber plug on the top of the colorimeter assembly 5 Remove the magnetic stir bar using a bent steel paper clip as a retrieval tool See Figure 20 6 Wait until CLEAN f...

Page 53: ...H T 2 GN D RE CO RD ER RE LAYS A C P O W E R CA UT ION ATTE NT ION FO R US E IN A CO NT RO LLED EN VIR ON ME NT RE FE R TO MA NU AL FO R EN VIR ON ME NTAL CO ND ITION S EN CA S D U TIL ISA TIO N EN AT...

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Page 55: ...specifications Incorrect line voltage selector switch setting Check the line voltage selector switch position Motor cable not connected to the circuit board Check the motor cable connection Defective...

Page 56: ...s clean the sample cell If the problem is not yet resolved remove the plug from the colorimeter s sample viewing port You should be able to observe a green light You must wait several minutes from ins...

Page 57: ...Clean sample cell Replace sample cell Marginal Gain A calibration resulted in a gain correction factor greater than 1 1 or less than 0 9 The calibration standard and the value that the operator is att...

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Page 59: ...g a red color to form with an intensity proportional to the chlorine concentration Chlorine concentration measured photometrically is displayed on the front panel three digit LCD readout in mg L Cl2 A...

Page 60: ...Total available chlorine free available chlorine plus combined chloramines is determined by adding potassium iodide to the reaction Chloramines in the sample oxidize iodide to iodine which along with...

Page 61: ...otor driven cam to operate pinch blocks that squeeze special thick walled tubing against a fixed plate The cycle operates as follows 1 The sample inlet line is opened allowing sample under pressure to...

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Page 63: ...oved network cable to the CL17 Analyzer Route the network cable through the middle wiring access hole in the CL17 housing This hole is also used for routing Recorder output wiring Use appropriate hard...

Page 64: ...display will show the instrument name and version number c When the display prompts ADD DEVICE press ENTER The AquaTrend display will show CL17 CONFIGURING DEVICE PLEASE WAIT d After the sensor is add...

Page 65: ...gnal Output Module Manual Logging Data via the Hach Serial Input Output Module The CL17 Analyzer sends the chlorine reading in ppm to a SIO on the network if one is present The service diagnostic data...

Page 66: ...reading nRMR To return to automatic polling mode enter the following nRMR0 Using the Signal Output Module Refer to the Signal Output Manual Cat No 51250 18 to configure up to two relays and one 4 20...

Page 67: ...ny customer service is an important part of every product we make With that in mind we have compiled the following information for your convenience Page 65 54400_gi stop fm GENERAL INFORMATION GENERAL...

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Page 69: ...ch 54446 00 Pressure Plate each 54118 00 Reagent Kit for Free Chlorine testing each 25569 00 Includes Free Chlorine Buffer Solution 23141 11 Free Chlorine Indicator Solution 23140 11 DPD Indicator Pow...

Page 70: ...their use Specialists in analytical methods they are happy to put their talents to work for you Call or E mail 1 800 227 4224 techhelp hach com International Customers Hach maintains a worldwide netw...

Page 71: ...800 665 7635 Canada only Telephone 204 632 5598 FAX 204 694 5134 E mail canada hach com In Latin America the Caribbean the Far East the Indian Subcontinent Africa Europe or the Middle East Hach Compa...

Page 72: ...E FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND FOR BREACH OF ANY WARRANTY NEGLIGENCE ON THE BASIS OF STRICT LIABILITY OR OTHERWISE Hach shall at its option replace or repair nonconforming p...

Page 73: ...ndards include IEC 1000 4 2 1995 EN 61000 4 2 1995 Electro Static Discharge Immunity Criteria B IEC 1000 4 3 1995 EN 61000 4 3 1996 Radiated RF Electro Magnetic Field Immunity Criteria A IEC 1000 4 4...

Page 74: ...s to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limit...