HADEF 20/94 AFR, Manual

Page 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive dusts It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time Installation Operating and Maintenance Instructions ...

Page 2: ...Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 5 2 6 Explosion protection 7 3 Transport and Storage 9 3 1 Transport 10 3 2 Safety device for transport 10 3 3 Storage 10 4 Technical data 10 5 Installation 11 5 1 Trolley 11 5 2 Adjusting the gauge 11 5 ...

Page 3: ...ormance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual serves for safe and efficient use of this hoist Illustrations serve to explain something and may differ from...

Page 4: ...hey must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instru...

Page 5: ...vices 20 C 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Moving horizontally on beams DANGER It is not allowed pulling loose of stuck loads d...

Page 6: ...ewhere DANGER Special safety measures for use in areas prone to explosion Not to be used with IIC gases and IIB gases hydrogen sulphide ethylene oxide and light metal and shock sensitive dusts No use in temperature class T5 or T6 It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both exist at the same time During assembly and operation of explosion proof...

Page 7: ...cation I II danger of mine damp other areas prone to explosion 2 device category 1 2 3 Use in zone 0 Use in zone 1 Use in zone 2 G EX atmosphere G D caused by gas steam fog caused by dust IIB explosion group IIA IIB IIC limit gap widths MESG 0 9 mm limit gap widths MESG 0 9 0 5 mm limit gap widths MESG 0 5 mm c type of protection c k construction safety encapsulation of liquids T4 Temperature clas...

Page 8: ...temperature classes As gas air mixtures for T5 do not occur with normal use and only very rarely occur for T6 for specific gas air mixtures such as carbon disulphide IIC our hoists are not rated for these temperature classes and must not be used for these classes Temperature class Ignition tem perature of gas C max surface temperature of the operating material in C T1 450 450 T2 300 450 300 T3 200...

Page 9: ...5 52 692 01 01 04 9 2 6 4 Explosion hazards recognizing and preventing 3 Transport and Storage ...

Page 10: ...e ropes chains and brakes against corrosion DANGER Units that show corrosion must be taken out of service 4 Technical data Travel speed Pneumatic trolley 8 m min Operating pressure Pneumatic trolley 6 bar Weights 500kg 1t 2t 3 2t 4t 5t 6 3t 7 5t 10t 12 5t 15t 20t 25t AFR N1 8 13 29 58 58 71 159 N2 10 14 31 62 62 73 164 AFH N1 9 17 34 64 64 76 165 165 165 165 N2 11 18 36 68 68 80 170 170 170 170 AF...

Page 11: ...he inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load hangs in the middle under the beam so that the two side plates are equally loaded The suspension eye 9 if existent for bigger load bolts must still be swivelling after it has been secured Tighten the hexagon nut 3 and...

Page 12: ...one trolley s ension X an fety screws 4 side plates t d afety screws m again after ther the wheel fla mm 1 1 5 m mm 1 5 2 5 ar with the o uthorized by nstructions a s are only fo ys are moved eys are move e 27 36 46 55 60 75 22 24 1 and safet width dismant side nd installatio 3 again and the trolley dri s at the stern r the side pla nges of the t m each side 5 mm each si operation of t the employe...

Page 13: ...tton button pushed stand still turn the button clockwise free functions Illustration 7 7 Operation The following important points must be observed when operating the equipment Read the safety instructions Never load the devices beyond their working load limit The prescribed maintenance intervals must be adhered to DANGER It is not allowed pulling loose of stuck loads dragging of loads and inclined...

Page 14: ...to design and kind of use The license will be given to qualified person be the approved supervision authorities ZÜS 8 2 Compressed air connection Before commencing work on the equipment the main air supply line must be closed and secured against inadvertent opening 8 2 1 Main connection The connections must be made according to the pneumatic connection diagram Connect to the existent hose nozzle T...

Page 15: ...witch 10 Functional test 10 1 Checks before the initial start up Trolley drive The open lying teeth of the trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Trolleys Carefully move the trolley to the end positions and check the positions of the end stops 11 Maintenance 11 1 Genera...

Page 16: ...ESSO MOBIL TOTAL CASTROL KLÜBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Klüberoil 4UH 1 1500 Wolfracoat 99113 13 2 Lubricant for food industry Selection as option SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilegrease FM 222 Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilegrease...

Page 17: ...ning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the brake acc to the wiring diagram For motor driven units Brake linings are worn or dirty Brake lining carrier must be changed completely If the unit is suitable for explosive atmosphere the brake must be returned to the manufacturer for repair Air gap is too large Re adjus...

Page 18: ...inal decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations 17 Additional documents 17 1 Pneumatic connections diagram The pneumatic connections diagram is attached to the consignment ...