HADEF 42/87E, Installation, Operating And Maintenance Instruction

Page 1: ...Rev 08 5 52 290 00 01 08 Electric Wire Rope Winch 42 87E Installation Operating and Maintenance Instructions...

Page 2: ...usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport an...

Page 3: ...cts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at...

Page 4: ...ion Danger from electricity Danger from explosive area 2 2 Duty of care of the owner DANGER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage...

Page 5: ...y important for operating personnel that rarely uses the equipment i e for installation or maintenance work DANGER In order to avoid severe injury please pay attention to the following when using the...

Page 6: ...components with new original spare parts Do not use a defective unit listen for abnormal operating noises In case of malfunctions stop the operation immediately and rectify the fault Report damage and...

Page 7: ...s of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking position If the device is set up in a continuously humid environment with strong temperature fluctua...

Page 8: ...nt lowering of the load after the push button has been released 4 4 Important components Standard 3 phase current motor Gear Type 1506 up to 4108 spur gear Type 5106 up to 7104 planetary gear NOTICE S...

Page 9: ...disengaging clutch separates the drum from its drive The clutch is actuated by a hand lever which is locked by a spring pin Before operation this spring pin must be pulled by hand and hold until the...

Page 10: ...2 6 5 1 81 340 4108 3200 32 30 8 2 2100 217 202 12 3 5 16 128 5 5 1 5 12 6 5 1 82 460 5106 5000 36 34 6 1 5 3300 243 232 8 2 5 20 200 5 5 1 5 12 6 5 1 82 600 6105 7500 50 46 6 1 5 5000 332 309 8 2 5 2...

Page 11: ...on twisting or at least twist resistant wire ropes For several rope layers winded through the drum steel reinforced wire ropes WARNING It is not allowed to use plastic wire ropes or plastic coated wir...

Page 12: ...2 rope layers remain on the drum when the wire rope is unwinded 6 5 Wire rope deflection Wire rope pulleys must be installed in a position centrically to the rope drum In order to ensure correct wind...

Page 13: ...nding on the control module Emergency stop Illustration 8 Arrow keys Lifting Lowering Illustration 9 System start optional Illustration 10 Push button functions E Relieved push button stand still push...

Page 14: ...ever The protection cover over the switch element must not be removed Illustration 14 Disengaging Pull out the locking button 1 Pull the disengaging lever 2 against spring tension Let the locking butt...

Page 15: ...t must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to the Ordinance on Industrial Safety and Health a hazard analysis must be ca...

Page 16: ...control switch than do not match to the wiring direction of the wire rope In this case the winch must be stopped immediately Exchange two phases of the main current supply Test the winding direction...

Page 17: ...r and guide pulley actuates rotation of the switching shaft with eccentric disc in case of slack wire rope The eccentric disc pushes the switching pin of the limit switch down until the switching cont...

Page 18: ...1 5 friction lining thickness 2306 FD 15 105 26 0 3 0 45 1 5 friction lining thickness 2316 FD 06S 180 40 0 4 0 55 1 5 friction lining thickness 2406 FD 15 105 26 0 3 0 45 1 5 friction lining thicknes...

Page 19: ...k process Depending on the type of hoist the following variants are possible 12 4 1 Electronic hoisting power limiter as option except serial AT Power consumption of the hoist motor is measured during...

Page 20: ...7 switching shaft Illustration 22 NOTICE Connection is normally effected in our factory it is shown in the diagram 12 6 2 Setting for wire rope exit exceeding 45 Further setting is necessary if the wi...

Page 21: ...unction X X check brake air gap only for electric devices X check overload protection if existent X clean and lubricate the wire rope X X X check wire rope and wire rope end fastenings for damage and...

Page 22: ...pe must be carried out in accordance with the currently valid ISO 4309 CAUTION In case of corrosion cracks or reaching the wear limit the affected rope must be replaced with a new original rope 14 2 G...

Page 23: ...free Even very small amounts of dirt can reduce the braking moment considerably 14 4 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KL BER Renolin PG 220 Omala S4 WE 220 Glycolube 220...

Page 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Page 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...