Haklift VAVINTH300EL, Original Instructions Manual

Page 1: ...haklift com Lifting Solutions Group Axel Johnson International Rev 20200113 ORIGINAL INSTRUCTIONS K NN S ALKUPER ISEST K YTT OHJEESTA VERS TTNING AV ORIGINAL BRUKSANVISNING ELECTRIC WIRE WINCH ELVINS...

Page 2: ...ing instructions are designed to familiarize the user with the winch and its designated use The instruction manual contains important information on how to operate the winch safety properly and most e...

Page 3: ...ated lifting capacity of the electric winch Allowable lifting weight is indicated on the attached plate 9 The electric winch should be operated by a skilled operator Before operating the electric winc...

Page 4: ...ox and mode select should be conserved by authorized personnel Don t give the key or authorized code to unauthorized personnel 6 Comply with the maintenance instruction to repair and maintain the elec...

Page 5: ...sound during operation operator should stop the winch immediately and then examine and repair it 5 If abnormal temperature phenomenon happens during operation operator should stop the winch immediatel...

Page 6: ...ox fixed tightly YES 6 Is the electric box equipped with a ventilator e g fan YES 7 Does the design of electric box conform to IP requirement YES 8 Is all the function of every control switch and comp...

Page 7: ...earing Precision machined gears heat treated for strength and durability the ball or needle bearings at all rotating points run in oil bath lubrication for a quieter smoother and cooler operation Plan...

Page 8: ...all mobile and rotating parts exempt of foreign bodies Is there mobility unimpaired tools wire yarns waste etc 4 1 2 Electrical check 1 Are all ground conductors connected 2 Are all cables connected 3...

Page 9: ...or 25 minutes depending on model use within 60 minutes frame 5 TRANSPORT AND INSTALL 5 1 Transport Always carry the winch with two hands 5 2 Install 5 2 1 Environment precautions The following enviro...

Page 10: ...to be hung or mounted on a firm or stable bar or bracket Which ensures the winch doesn t move from side to side or swing in a 360 When hung do not allow the body or load to be caught by any obstructi...

Page 11: ...all safety and environmental conditions Ensure there are a minimum of five 5 wraps of wire wound around the drum Check the wire rope and discard should there be any signs of excessive wear too many br...

Page 12: ...angled Prior to lifting make sure the brake is performing correctly if any malfunction is detected stop the operation immediately Never wrap the load with the wire rope Wire rope with one or more of t...

Page 13: ...springs Decomposition check 2 Motor Condition of insulation Visual Staining damage Visual Carbon Powder accumulation Decomposition Check 3 Control Assy Working Manual Outer damage of switch cords Vis...

Page 14: ...nd insert it into the hole of the drum Put a P T screw into the hole of the drum and tighten it by a hexagon key Uneven winding of the rope may cause the load to swing thus damaging the rope and reduc...

Page 15: ...n brushes Brake distance too long Wearing of lining pressed plate and pawl Replace Disconnection of electronic generated braking Repair nut cord or Replace D type resister Voltage Too high Adjust to r...

Page 16: ...teeseen ja sen turvalliseen ja tarkoituksenmukaiseen k ytt n K ytt ohjeet sis lt v t t rke tietoa siit miten vintturia k ytet n turvallisesti oikein ja tehokkaasti N iden ohjeiden noudattaminen auttaa...

Page 17: ...ajoituskyltiss 9 Laitetta tulisi k ytt vain asiantuntevan k ytt j n toimesta Ennen k yt n aloittamista on kaikki kiinnitykset ja ruuvit tarkistettava l ystymisen varalta 10 Ennen vintturin k ytt mist...

Page 18: ...an korvaa se uudella v litt m sti ja huomioi osan erityisvaatimukset laadun ja huollon osalta Kytketty si laitteeseen virran tarkista moottorin py rimissuunta ja laitteen operointisuunta Tarkista h t...

Page 19: ...tarkistuslista Osa Tarkistustoimenpide ja siihen sis ltyv t vaatimukset Tulos Kommentti 1 Onko jokainen p teasema suojattu eristyslevyll KYLL 2 Onko laite johdotettu oikeassa j rjestyksess KYLL 3 Ovat...

Page 20: ...sis ll erillinen kuparimaadoitus levy KYLL 12 Toimiiko jokainen ohjauslaite asianmukaisesti KYLL 13 Toimiiko h t pys ytys asianmukaisesti KYLL 14 Onko moottorin roottori tai vaihteisto suunnattu oikei...

Page 21: ...i yksivaiheisena j nnitteell 230V tai kolmivaiheisena j nnitteell 380V riippuen mallista 3 1 2 Toiminnot Jarrutus Kaksoisjarrumekanismi yhdist dynaamisen ja mekaanisen jarruj rjestelm n ja mahdollista...

Page 22: ...kaikki vintturin osat asennettu paikoilleen ja niiden kiinnitys tarkistettu 5 Ovatko kaikki liikkuvat ja py riv t osat vapaina ylim r isist rakenteista ja osista Onko laitteen liikkuvuus esteet n johd...

Page 23: ...ianmukaisesti 7 Siirrettiink kaikki johdonkappaleet ja metalliesineet kytkinrasian kytkent rasian ohjauspisteiden ja k ytt paneelin l hist lt 8 Onko taajuusmuuntimen moottori asetettu oikeaan V Hz suh...

Page 24: ...toimintakunnon aleneminen 5 2 2 Virtajohdon asentaminen Aseta virtal hde vintturin pistorasiaan ja varmista kiinnitys kiert m ll lukitusrengasta my t p iv n Varmista ett johto on kytketty vintturiin...

Page 25: ...atkuva k ytt Vintturia ei tule k ytt yli s detyn 20 25 minuutin tuntikohtaisen maksimiajan Vintturin elinkaari riippuu ty m r st sek kuorman m r st ja kunnosta Pitkien operointijaksojen aikana on varm...

Page 26: ...l koskaan nosta painorajan ylitt v kuormaa Hallitse laitetta Kuormaa ei saa j tt valvonnatta l ty skentele k vele tai oleskele kuorman alla tai vintturin alla sen ollessa k ynniss l roiku tai kuljeta...

Page 27: ...UOLTAMINEN JA S T MINEN 7 1 S nn llisten tarkistusten tekeminen Parts Checks Checking Method Timing Daily 3mths 20 hrs 1 year 3 years 1 Brake Performance Visual Wearing of pressed plate Decomposition...

Page 28: ...kirist se kuuskulmavaimella Vaijerik yden asettuminen ep tasaisesti rummulle saattaa aiheuttaa kuorman heilumista ja edelleen vaijerin vaurioitumisen ja laitteen k ytt i n lyhenemisen ljyvoitelu Vintt...

Page 29: ...nnite Hiiliharjojen kuluminen Vaihda hiiliharjat Jarrutusviive liian pitk Sis pinnan painolevyn ja teljen kuluminen Vaihda S hk jarrutuksen yhteysongelmat Vaihda mutterijohto tai D tyypin resistori Li...

Page 30: ...gnad f r att anv ndaren ska bekanta sig med vinschen och dess avsedda anv ndning p ett bra s tt Bruksanvisningen inneh ller viktig information p hur du anv nder vinschen s kert ordentligt och mest eff...

Page 31: ...den fastsatta plattan Den elektriska vinschen ska anv ndas av erfaren personal F re anv ndning av den elektriska vinschen s ta en extra koll s att alla l sskruvar r ordentligt sp nda F re anv ndning...

Page 32: ...chen r r tt eller ej 9 V nligen kolla om funktionen f r n dstoppsknappen r normal eller ej N dstoppsknappen anv nds vid n dsituationer f r att st nga str mmen till vinschen Anv ndaren missf rst r ofta...

Page 33: ...dentligt sp nda JA 6 r elcentralen utrustad med en ventilator t ex fl kt JA 7 Uppfyller den elektriska l dans konstruktion IP krav JA 8 r alla funktioner f r varje str mbrytare och komponent specifikt...

Page 34: ...bel Drivs p 1 fas 230V eller 3 fas 380V beroende p modell 3 1 2 Funktioner Bromsning Utformad f r b de statisk och dynamisk last Bromsen kommer automatiskt att till mpas om str mmen f rsvinner Kugghju...

Page 35: ...gsinstallationen 4 r alla vinschenheter korrekt justerade och i l st l ge 5 r alla mobila och roterande delar befriade fr n fr mmande f rem l Finns det of rbrukad mobilitet verktygtr d garn avfall etc...

Page 36: ...kontrollsk p och man verpanelen 8 r frekvensomriktarens motorupps ttning inst lld f r r tt V Hz f rh llande om den till mpas 9 r drivrotationsriktningen r tt 4 2 F rv ntad anv ndning och anv ndarbegr...

Page 37: ...anden Orsakar tekniska fel eller d lig prestanda 5 2 2 Is ttning av n tsladd S tt i str mkontakten i v ggbeh llaren p vinschen och sp nn den ordentligt genom att skruva l sringen medurs Se till att l...

Page 38: ...tinuerlig anv ndning Anv nd aldrig vinschen ut ver de 20 minuter som till ts per timme Livsl ngden p vinschen beror p lastf rh llanden och arbetsfrekvensen Under l ng anv ndningstid periodvis ska man...

Page 39: ...ingen skadas F rs k aldrig att lyfta en last som v ger mer n maxvikten H ll dig alltid inom kontroll L mna aldrig en last obevakad Arbeta g eller st aldrig under en arbetande vinsch k aldrig p kroken...

Page 40: ...JUSTERING 7 1 terkommande kontroller Delar Kontrollera Kontrollerings metod Tidsintervall Dagligen 3m n 20 tim 1 r 3 r 1 Broms Prestanda Visuell F rslitning av pressad pl t Inv ndig kontroll Trasiga f...

Page 41: ...l och sp nn den med en insexnyckel Oj mn upplindning av repet kan orsaka att lasten sv nger p s s tt att repet skadas och minskar dess livsl ngd Oljesm rjning Vinschen r prefabricerad i fabriken och...

Page 42: ...de bromsning Reparera muttersladden eller ers tt D modellens motst nd F r h g sp nning Justera till angiven sp nning vervinschning f rhindras ej n r vridkroken r r gr nsspaken Bortkoppling av elektron...

Page 43: ...7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 8 DRAWINGS AND PART LIST 8 1 Assembly drawings and part list MODEL VAVI...

Page 44: ...l 5 Plastic box rack 34 Spring 6 Screw 35 Screw 7 Bolt 36 Gear reducer 8 Bearing 37 Brake steel plate 8 1 Link 38 Brake disc 9 Main body motor 39 Brake cover 10 Bolt 40 Screw 11 Drum 41 Wire rope 12 F...

Page 45: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH500EL Assembly drawings...

Page 46: ...Brake Coil 8 Switch cable 38 Brake plate 9 Motor 39 Brake 10 Bolt 40 Brake disc 11 Washer 41 Spring 12 Screw 42 Brake spring 13 Main body Motor 43 Brake cover 14 Fix bar 44 Screw 15 Drum 45 Screw 16...

Page 47: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH1000EL Assembly drawings...

Page 48: ...Key 5 1 Screw 26 Shaft 6 Spring 27 Screw 6 1 Screw 28 Gear box 6 2 Screw 28 1 Bearing 7 Solenoid valve brake link 29 Gear component 8 Brake component 30 Bearing 9 Bolt 31 Gear 9 1 Bolt 32 Fix pin 10...

Page 49: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH2000EL Assembly drawings...

Page 50: ...enoid valve brake link 18 Bearing 4 Solenoid valve 19 Gear ass y stage 1 5 Brake component 20 Gear box 6 Base of solenoid Valve 21 Bearing 7 Screw 22 Gear ass y stage 2 8 Brake component 23 Brake Shaf...

Page 51: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVIN500MINI Assembly drawings...

Page 52: ...ION GEAR SHAFT 52 THIRD SECTION GEAR 88 FIX PLATE 15 1 KEY 53 SNAP RING 89 ELECTRIC BOX COVER 16 BEARING 54 BEARING 89 1 SCREW 17 OIL SEAL 55 THIRD SECTION GEAR SHAFT 90 CARBON BRUSH SET PROTECTION 18...

Page 53: ...3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 8 2 Electrical system drawings and part list MODEL VAVINTH300EL Electr...

Page 54: ...8 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH300EL Part list Item Description Specification BRAKE COIL BRIDGE RECTIFIER MOTOR 1PH 230V...

Page 55: ...Haklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH500EL Electrical system drawings...

Page 56: ...8 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH500EL Part list Item Description Specification BRAKE COIL BRIDGE RECTIFIER MOTOR 3PH 380V...

Page 57: ...aklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH1000EL Electrical system drawings...

Page 58: ...aarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH1000EL Part list Item Description Specification PUSH BUTTON TERMINAL...

Page 59: ...aklift Oy Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH2000EL Electrical system drawings...

Page 60: ...511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International MODEL VAVINTH2000EL Part list Item Description Specification PUSH BUTTON TERMINAL BLOCK FIX MOTOR 3PH 380V BRAK...