HAKO Hako-Citymaster 1800 TDI, Instruction Manual

Page 1: ...Instruction Manual Hako Citymaster 1800 TDI 1199 00 1199 02...

Page 2: ...ntrols 49 How to run the Hako Citymaster 1800 TDI 57 Stop machine shut down engine 58 Sweeping 58 Lift hopper 59 Cleaning work after sweeping 59 Maintenance work 60 Engine 60 Check engine oil level 60...

Page 3: ...er s seat Before first operation read these instructions carefully The manual will inform you in detail about operation of the machine and provides valuable information about service and mainten ance...

Page 4: ...e plan is packed with your machine In your own interest make sure that this service plan is filled out at acceptance Warranty for this VW Diesel engine under the Terms of Warranty as stipulated on thi...

Page 5: ...chine The instraction manuell has to be kept onboard The Hako Citymaster 1800 TDI may be run by skilled personnel only such personnel will have to have evidenced their qualification for running the ma...

Page 6: ...nd local regulations never run the Hako Citymaster 1800 TDI in absence of proper safe ty installations a second person may be transport ed only if machine is equipped with a second seat transport of o...

Page 7: ...mobile communication systems e g transceivers mobile phones the following requirements have to be met in addition only items approved by the national authorities e g in Germany a BZT license may be i...

Page 8: ...er cap lockable by key Note Make sure to wipe away spilled fuel and tightly close the cap 1 lock 2 jackbar Briefing Detailed briefing is recommend before first operation of the machine First operation...

Page 9: ...ne display when depressing the following keys engine rpm fuel level coolant time temp hourmeter hydraulic oil temp distance void traveled 3 Pilot lights Second directional flasher light GREEN when a t...

Page 10: ...for ward speed is selected Travel mode indicator lights yellow when trave ling mode has not been released Note Travelling mode released only after the driver is correctly seated seat contact switch ha...

Page 11: ...ning replacing of the air cleaner according to the instructions Battery charge lights RED when battery has to be charged Has to light when ignition is turned ON and dim when engine fires Oil pressure...

Page 12: ...on 5 Suction turbine sweeping mode 6 Suction mouth accessory mount 7 Lighting 8 Hazard warning flasher 9 Heater fan 10 Additional water pump optional 11 Heated exterior mirror 12 Rear flog lamp for l...

Page 13: ...coarse particle flap collect coarse garbage 7 Lighting turns vehicle s lighting system ON OFF The switch Fig I 4 changes over standard lighting including flashlights of the device bottom to the devic...

Page 14: ...3 Water control valves spray nozzles 4 Brush speed control 5 Parking brake button 6 control sticks for plate brushes 54 5 Parking brake button to actuate the parking brake Caution never actuate parkin...

Page 15: ...4 12 V outlet 12 V outlet to connect electrical equipments 1 travel selector stick 2 dirt hopper switch 3 starter switch 4 12 V outlet 5 brake pedal 6 accelerator pedal 7 multi function switch 8 stee...

Page 16: ...t hopper and opening parking brake in case of an engine failure 2 Selector valve to lift or lower dirt hopper opening and closing parking brake To actuate the selector valve use the fork wrench tool k...

Page 17: ...tion Adjust driver s seat lever VI 1 for lengthwise displace ment indicator VI 2 for weight adjust ment Optimum adjustment of cus hioning 57 Before using public roads transport turn searchlights OFF l...

Page 18: ...insufficient when machine comes to standstill actuate parking brake Note Parking brake won t open unless engine is running return selector stick to neutral shut engine down Note do not attempt to shut...

Page 19: ...ater pump ON open water valves for LH and RH spray nozzles adjust waterflow as required open water valve for nozzle in suction duct as required turn rotating beacon ON turn lighting and searchlights o...

Page 20: ...about operation and maintenance of the VW engine refer to the VW Owner s Manual enclosed at the Hako Citymaster 1800 TDI engine may be started from the driver s seat only before commencing any servic...

Page 21: ...spilling over hot engine fire hazard Fill engine oil Unscrew filler cap on cylinder head fill oil check level on dipstick Note avoid oil level above max mark Change oil Engine oil has to be changed a...

Page 22: ...ration and add concentrate as required to guarantee adequate anti freeze pro perties Check coolant level in expansion tank in regular intervals The engine being cold coolant level in the expansion tan...

Page 23: ...atically thus dynamically decelerat ing the machine by the hub motors if additional braking power is required just actuate the service brake Travel drive hydraulics use a closes loop system Hydraulic...

Page 24: ...h was stored in approved and sealed con tainers Collect oil and dispose of in compli ance with local regulations Replace oil filter at each oilchange 1 tank cap filler neck 2 gauge glass 3 return suct...

Page 25: ...prox 180 bar max Fitting 2 Drive pump with forward travel approx 315 to 330 bar Fitting 4 Suction turbine operating pressure approx 115 bar with sweeping mode engine speed 2 600 rpm 65 Hydraulic syste...

Page 26: ...he forward brushes so that the water is directed against the brush binds dust and spreads water over the area in front of the brush One more nozzle is located in the suc tion duct inlet to wetten the...

Page 27: ...suction mouth is lowered together with the sweeping unit The sealing strip located on this suction mouth needs to have an approx 0 4 inches 10 mm ground clearance Adjustment is performed by displacin...

Page 28: ...onsole The brake being closes a RED light in the switch will turn ON Note do not actuate the parking brake while the machine is rolling To open the brake actuate switch while the engine is running mul...

Page 29: ...10 Amps 2 water pump optional F 21 5 Amps camera optional F 22 10 Amps hot mirror radio F 23 15 Amps accessory plug connector radio continuous positive F24 15A switchover working and transport ride F...

Page 30: ...s LH RH 2 brake pedal shaft 1 ea 3 rollers under suction mouth 4 spring hinge bolt front and rear 1 ea nipple on forward bolt 5 fine screen lever 6 hinges rear fairing 7 pivot pin dirt hopper A front...

Page 31: ...e on hopper inlet held in place by suction pressure lower hopper air wont be aspired through the suction mouth but through he handheld hose instead put handheld suction hose off hook turn suction turb...

Page 32: ...RH deadweight without option payload with adm weight of 4000 3500kg max perm weight with pneumatic tires max axle load front rear max perm weight with 215 75 R 14 112 P tires adm axle load front rear...

Page 33: ...erating condi tions at the operator s ear wont t exceed with operation mode suction turbine and plate brushes 2200 rpm ON Vibrations the weighted effective acceleration determined IAW EN 1032 acting u...

Page 34: ...ne oil summer winter time capacity to include filter fuel tank fuel consumption normal sweeping approx air cleaner Electric system battery low maintenance alternator starter motor m3 kg litres litres...

Page 35: ...autions than repairing damage and it saves money Please get in touch with your local Hako distributor if you cannot do the job in house he will be glad to have this work done for you Service contracts...

Page 36: ...k water nozzles clean as required check strainer in hopper clean as required clean water circulation inspect oil and water radiator for soiling clean with compressed air as required clean suction fan...

Page 37: ...raulic Note First change by bio hydraulic oil after 50 hours change hydraulic oil Note Change bio hydraulic oil every 400 hours Check the play of the weel bearings and replace if required Check the to...

Page 38: ...place toothed belt replace gearings as required check electrolyte level in battery clean battery terminals and service with grease change oil in both hub motors after first 150 service hours at least...

Page 39: ...ce code CE DE 10 139 700 The documentation will be kept by Hako GmbH in the deve lopment department Bad Oldesloe 2002 01 23 Bernd Heilmann Management EC Declaration of Conformity according to Directiv...

Page 40: ...carried out on at operating hours 750 operating hours Maintenance Workshop stamp carried out on at operating hour 300 operating hours Maintenance Workshop stamp carried out on at operating hours 900 o...

Page 41: ...at operating hours 2550 operating hours Maintenance Workshop stamp carried out on at operating hours 1500 operating hours Maintenance Workshop stamp carried out on at operating hours 2100 operating h...

Page 42: ...ch nere Umwelt Superior technology for a cleaner and better environment Hako Werke GmbH Stammwerk und Hauptverwaltung Headquarter Hamburger Str 209 239 D 23843 Bad Oldesloe 04531 806 0 Fax 04531 806 3...