HAKO Scrubmaster B100R, Instruction Manual

Page 1: ...Instruction Manual Scrubmaster B100R 7300 10 20...

Page 2: ...be performed make sure that only genuine spare parts are used only genuine spare parts may guarantee a dependable machine We reserve the right for technical im provement Valid as of April 2014 Hako G...

Page 3: ...rival check machine for possi ble damages in transit Follow unpack ing instructions on shipping pallet Each unit has been tested and throughly in spected before shipment Any damage is the responsibili...

Page 4: ...ts 25 3 2 1 Operating panel 25 3 2 2 Seat 29 4 Technical Data 30 5 Maintenance and Service 32 5 1 Hako system maintenance 32 5 2 Proof of maintenance 33 5 3 Maintenance plan 34 5 4 Battery system 38 5...

Page 5: ...ing warning symbols Symbol Hazardous for Description Safety Provisions persons and goods Safety Provisions in dangerous situation caused by misuse inaccurate adherence of instructions or pre scribed...

Page 6: ...mediately replace incomplete or illegible labels As far as safety standards are con cerned spare have to equal genuine spare parts 1 3 Operating information Before starting up the vehicle check that t...

Page 7: ...by the manufacturer This is ensured by the use of original spare parts The ignition key must be removed before cleaning and servicing the ve hicle or prior to changing parts Always disconnect the batt...

Page 8: ...diately and have the vehicle checked at an authorized Hako ser vice center The power connection cable must be inspected for signs of damage at regular intervals If damage is de tected the cable must b...

Page 9: ...ely Company logo Fig 1 1 Rating plate Fig 1 2 Only fill water at max 50 C Fig 1 3 A Read and observe the operating manual Fig 1 4 B Maximum permissible gradient 10 Fig 1 4 C Do not clean the machine w...

Page 10: ...10 Safety information Fill level for solution tank Fig 1 9 Explosive gases Fig 1 10 Fig 1 O V E R F I L L S I G H T G A U G E 1 1 1 2 2 6 10 1 9 4 1 8 7 5...

Page 11: ...te nance 2 4 Switching the vehicle on Do not actuate the direction switch 1 Check that the main fuse lever is at the top 2 Insert the ignition key in the key switch and turn from position 0 to positio...

Page 12: ...s ing our clean and care prod ucts which are specially bal anced for the vehicles These products meet the require ments stipulated in the wash ing and cleaning agent direc tive If the machine is to be...

Page 13: ...ments are described in Chapter 3 2 Operating and indicator elements The working steps to fill the so lution tank empty the recovery tank and other maintenance tasks are described in Chapter 5 Maintena...

Page 14: ...quee gee remains in its raised position The dirty water drawn up by the squee gee is fed into the recovery tank Fig 3 4 3 1 4 Driving The vehicle is driven by an electric mo tor on the front wheel Fig...

Page 15: ...Solution draining hose 5 Recovery tank 6 Recovery tank locks 7 Waste water draining hose 8 Waste water drain 9 Air intake filter 10 Suction turbine fine particle filter 11 Waste water service access...

Page 16: ...The air flows on via the air intake filter and fine particle filter to the suction turbine and is then discharged The recovery tank has a volume of 96 li ters Recovery tank locks Fig 4 6 Locks on both...

Page 17: ...er Scrubbing vacuuming tool water connection Fig 4 12 This water connection supplies solution to the scrubbing vacuuming tool op tion if connected Solution pump Fig 4 13 The solution pump feeds the fr...

Page 18: ...sealing strips 4 Star sharped knobs for side seal ing strips 5 Brush cover 6 Rotary brush 7 Waste tank 8 Nozzles 9 Deflector roller front 10 Circular brush head 11 Circular brush 12 Cover 13 Star sha...

Page 19: ...side sealing strips so that they form a seal at the bottom but are not worn too quickly as a result of too high a pressing force Brush cover Fig 5 5 The brush covers on both sides of the brush head se...

Page 20: ...e circular brushes Star sharped knobs for sealing strip Fig 5 13 The sealing strips are fixed to the cov ers by means of star sharped knobs so that they can be vertically adjusted Star sharped knobs f...

Page 21: ...queegee 2 Squeegee roller 3 Suction hose 4 Star sharped knob for squeegee 5 Squeegee sealing strip 6 Deflector roller rear 7 Deflecting bar 8 Ball head rod 9 Hanger 10 Angle adjustment 11 Pivoting axl...

Page 22: ...mmetrical so that all four edges can be used by turning them before the sealing strips are worn out and have to be changed Deflection rollers rear Fig 6 6 The deflection rollers prevent damage when cl...

Page 23: ...23 Operation 3 1 9 Drive and batteries 1 Throttle 2 Drive motor 3 Energy chain 4 Control unit 5 Batteries 6 Charging plug Fig 7 1 2 4 6 5 3...

Page 24: ...unit Fig 7 4 The control unit converts the com mands received from the throttle and various switches and controls the mo tor brush and servomotors suction tur bine pump and electric valve accordingly...

Page 25: ...ator field 2 Key switch 3 Horn 4 Direction switch 5 Driving direction indicators 6 Low discharge signal indicator LDS Diagnostic codes 7 Solution dosing 8 Function selection switch 9 Scrubbing vacuumi...

Page 26: ...Fig 8 6 After switching the vehicle on the low discharge signal indicator LDS ap pears in the indicator field The current battery charge status is indicated during operation The number of flashing ba...

Page 27: ...ble for se lection are indicated counterclock wise Drive only mode Vacuuming Scrubbing Scrubbing and vacuuming Scrubbing and vacuuming at increased pressure Scrubbing vacuuming tool Fig 8 9 This switc...

Page 28: ...Main fuse Fig 8 11 The main fuse interrupts the entire pow er supply to the vehicle In the event of faults in the electrical system the vehi cle must be shut down by means of the main fuse The switch...

Page 29: ...ver 2 Seat switch Seat adjustment lever Fig 1 When the lever is pulled out the seat can be adjusted to the required posi tion Seat switch Fig 2 The seat switch prevents the vehicle from being driven w...

Page 30: ...m 86 86 Area coverage theoretic m h 2925 2925 Nominal voltage V 36 36 Power consumption drive motor P1 W 756 756 Power consumption aspirating engine P1 W 648 648 Power consumption brush motor P1 W 1 x...

Page 31: ...r normal working conditions dB A 72 Measurement inaccuracy KpA dB A 2 Vibration The weighted effective value of acceleration measured in accordance with DIN EN ISO 5349 1 to which the upper parts of t...

Page 32: ...ts ensures the vehicle has a long ser vice life Hako system maintenance provides in dividual modules explaining the special technical work to be carried out and prescribes the intervals at which the w...

Page 33: ...erating hours Hako System Maintenance II 1250 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance I 1500 operating hours Workshop Stamp completed o...

Page 34: ...k the battery charge o Fill the solution tank o Empty the recovery tank o Visual inspection of the vehicle o Check the brushes o Check the sealing strips on the brush head adjust if necessary o Check...

Page 35: ...vity Interval Every 250 operating hours Check the recovery tank cover seal o Rinse the solution tank draining hose o Check the recovery tank draining hose and suction hose o Check the support wheels o...

Page 36: ...ment o Grease the support wheels on the squeegee o Grease the hinging points on the squeegee holder o Grease the front defector rollers and those on the squeegee o Check the carbon brushes on the rota...

Page 37: ...e center at least once a year Activity Interval Every 1000 operating hours All maintenance work in accordance with Hako system maintenance II o Check parking brake o Check the key switch main fuse and...

Page 38: ...5 4 Battery system 1 Batteries 2 Battery plug 3 Low discharge signal indicator LDS 4 Lock 5 Recovery tank 6 Wiring diagram Batteries may only be handled and changed by properly skilled maintenance per...

Page 39: ...ischarge sig nal indicator Fig 10 3 is integrated in the electronics If other batteries are used re adjustment of the low dis charge signal indicator is required The low discharge signal indi cator ma...

Page 40: ...arting work or as necessary Park the vehicle on a level floor area Open the tank cap Fig 11 2 and fill the solution tank up to the maximum mark ing 1 1 Fig 11 3 on the fill level indi cator Fig 11 4 5...

Page 41: ...41 Maintenance and Service 5 6 Recovery tank 1 Recovery tank 2 Draining hose 3 Draining hose cap 4 Tank cap 5 Flap 6 Plug 7 Recovery tank locks 8 Air intake filter Fig 12 1 5 2 4 3 6 7 8...

Page 42: ...2 Cleaning the recovery tank Clean the recovery tank Fig 12 1 ev ery day or as necessary 1 Drain off the recovery tank see paragraph 5 6 1 2 Open the tank cap Fig 12 4 on the recovery tank 3 Open the...

Page 43: ...ound the circumference 5 7 2 Changing the brushes In cases where brushes are worn to a length of 1 5 cm the brushes must be changed To disassemble and assem ble them see paragraph 5 7 1 5 7 3 Checking...

Page 44: ...cap on the brush 4 Slide the brush in the brush head and allow it to snap in place pay at tention to the position of the pin in the drive 5 Fix the bearing cap in place with the knobs 6 Pivot the sea...

Page 45: ...3 and remove the squeegee 5 9 2 Changing the sealing strips Check the inner and outer sealing strips Fig 15 4 on the squeegee for signs of wear The sealing strips can be turned four times 90 and reus...

Page 46: ...the ends of the sealing strips still have contact with the floor Figure A Turn the adjusting screw counter clockwise The clearance between sealing strip and floor is reduced in the centre Figure B Tu...

Page 47: ...ers and floor must be adjusted by changing the num ber of washers on the holder In the case of very smooth floors e g finished floors PVC linoleum etc Number of washers 2 This corre sponds to a cleara...

Page 48: ...sket leak Replace gasket lid Debris cought in squeegee Clean squeegee Vacuum hose clogged or damaged Remove debris or replace vacuum hose Poor scrubbing performance Worn brushes B rsten drehen oder we...

Page 49: ...cated by ar rows Operator seat safety switch Operator has to be seated Check for open cir cuit and replace Main system controller Check error fault codes Tripped 100 amp circuit breaker Check for elec...

Page 50: ...50 Maintenance and Service...

Page 51: ...lat ed in EU Directive 2006 42 EC and is in accordance with 2004 108 EC For the relevant implementation of the safety and health requirements men tioned in the Directives the following standard s and...

Page 52: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2801 3100 04...