H&S AUTOSHOT HSG140, Operator'S Manual

Page 1: ...CHINE IMPORTANT Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions w...

Page 2: ...AMETERS 10 3 2 DUTY CYCLE OVER HEAT 10 3 3 EQUIPMENT CONNECTION 11 4 OPERATION 12 4 1 LAYOUT FOR THE FRONT AND REAR PANEL 12 4 2 WELDING OPERATION 13 4 2 1 VOLTAGE SETTING 13 4 2 2 WIRE SPEED SETTING...

Page 3: ...be lift especially for children After shut off the machine power please maintain and examine the equipment according to 5 because of the DC voltage existing in the electrolytic capacitors ELECTRIC SHO...

Page 4: ...hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing...

Page 5: ...r repairing equipment Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running DO NOT adds the fue...

Page 6: ...welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the po...

Page 7: ...EMF is still ongoing Before any conclusion we should minimize exposure to EMF as few as possible In order to minimize EMF we should use the following procedures Route the electrode and work cables to...

Page 8: ...above problems happens the alarm lamp on the front panel will illuminate and output current will be shut off automatically to protect itself and prolong the equipment using life HSW SERIES Features 1...

Page 9: ...uency rectifier fast recovery diodes and is outputted by inductance filtering Meanwhile the welding current parameter can be adjusted infinitely to meet with the requirements of welding application 2...

Page 10: ...OVERVIEW 8 2 4Principles of welding...

Page 11: ...rtion of the time that a machine can work continuously over a 10 minute cycle when set at 100 of rated output welding current in 40C 104F ambient environment When the transformer reaches an over heat...

Page 12: ...e roll V groove and torch contact tip size match wire diameter on spool 6 Lift idler roller arm and guide wire over V groove on drive roll and into torch liner 7 Secure idler roller arm in place and t...

Page 13: ...OPERATION 11 4 Operation 4 1 Layout for the front and rear panel...

Page 14: ...When illuminated display is actual output welding current 7 Wire Speed LED When illuminated display is the desired wire speed 8 Trigger Function Select 2T ON OFF 4T ON Latch Latch OFF 9 Wave Control...

Page 15: ...e machine and any structure 4 4 Operation Notices Read 1 carefully before attempting to use this equipment NEMA power cord plug must be inserted directly into GROUNDED outlet by others Insure that the...

Page 16: ...ve Observe LED display lamp and confirm POWER lamp is continuously illuminated If this lamp id flickering LINE voltage is too high or low Observe that both voltage V and wire speed S knobs are functio...

Page 17: ...d Check the board 4 Depress trigger switch no wire feed Wire feeder doesn t turn Motor damaged Check and replace Control circuit damaged Check and replace wire feed board Wire feed turns but no wire f...

Page 18: ...ed it gradually clogs up and causes wire feed malfunctions Clean the wire guide in the following manner a Cut the wire and remove the welding gun from the feeder b With a pneumatic pistol blow compres...

Page 19: ...n the wire end 20 cm out and cut the wire in the straightened location 5 Open the pressure control level which then exposes the drive roll wire groove 6 Thread the wire through the wire s rear guide o...

Page 20: ...el 140 200 1 00 6 538 0017 Power Switch 1 00 7 520 3012 Solenoid Valve Two Way 1 00 8 520 3053 Fan Mouting Plate CP 1 00 9 538 0055 Fan Cover CP 1 00 10 520 3013 Cooling Fan CP 1 00 11 520 3054 Cabine...

Page 21: ...all Yel 2 00 30 520 3029 Switch Cap 2 00 31 520 4056 Front Control Plate 140 200 1 00 32 520 3030 Shunt 140 200 1 00 33 520 3031 Control PCB 140 200 1 00 34 520 4057 Cabinet Front Panel 140 200 1 00 3...

Page 22: ...THANK YOU FOR USING OUR PRODUCTS 20 5 6 MIG Gun Exploded Parts...

Page 23: ...THANK YOU FOR USING OUR PRODUCTS 21 5 5 Electrical Schematic Drawing...