Hansa C21 PTO, Operation, Maintenance And Safety Manual

Page 1: ...749 info hansaproducts co nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au HANSA C21 Operation maintenance and safety manual All operators mus...

Page 2: ...LET CHUTE 5 SAFETY 6 OPERATOR COMPETENCY 6 TOWING SAFETY 6 IDENTIFYING HAZARDS AND RISKS 6 OPERATION 7 SAFE SETUP PROCEDURE 7 SAFE OPERATING PROCEDURE 8 STARTING PROCEDURE 9 SHUTDOWN PROCEDURE 10 PETR...

Page 3: ...r any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or c...

Page 4: ...e drawbar bracket followed by a heavy washer and nyloc nut Ensure that the light washer is touching the bolt head and the heavy washer is touching the nyloc nut Insert two bolts spring washers and hea...

Page 5: ...ator is closest to the outside edge of the mud guard Insert the bolts through the holes in the tail light and mud guard then secure the tail light by tightening the nuts and bolts Note Do NOT overtigh...

Page 6: ...trailer plug into place and screw the plastic nut on Attach the wheels Bolt the wheels on then screw the wheel nuts on ensuring the rounded side of the nuts taper into the steel rim Tighten the nuts...

Page 7: ...Line up the holes and insert the bolts washers and nuts ensuring that the heavy washer is touching the bolt head Attach the emergency stop to the bracket on the inlet chute Use a Phillip s head screw...

Page 8: ...eel nuts periodically to make sure they are secure Ensure the jockey wheel is in the up position and locked away during travel Ensure that the machine is towed in accordance with local trailer transpo...

Page 9: ...s Keeping the inlet chute clear Safe setup procedure Before you start Ensure the chipper is positioned in an open area and on firm level ground Ensure that the outlet chute is discharged onto soft gro...

Page 10: ...the chipper s capabilities Pre cut side branches Branches will self feed more efficiently Keep the engine clean of debris and other accumulations This prevents damage to the engine or possible fire Fe...

Page 11: ...chipper The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeed Operate the chipper with blunt knives This causes excessive...

Page 12: ...the lever in towards the engine To engage the belt drive slowly rotate the engagement handle clockwise until it comes to a stop This must be done slowly to allow the cutting rotor to pick up speed oth...

Page 13: ...reach of children Store the chipper where fuel vapor will not reach an open flame or spark Switch the fuel lever to the off position For extended storage periods run the engine dry of fuel Store the...

Page 14: ...e Replace or repair any damaged parts Check for and tighten any loose parts Do NOT attempt to repair the chipper unless you are competent to do so Maintenance Maintain the chipper with care and keep i...

Page 15: ...mm hexagonal Allen key A stick magnet optional Surface grinder Coolant Remove the knives for sharpening Open the rotor housing cover by removing the two housing cover locking bolts with a 16 mm spann...

Page 16: ...nding to avoid softening of the steel knives Reinstall the knives Clean all mounting surfaces and remount the knives in the reverse procedure Note Be sure to replace the knives the correct way around...

Page 17: ...re is not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the sharp edge Too much clearance will allow small twigs and fibrous materials t...

Page 18: ...xtension are required to remove the anvil With the knives removed or set right back the gap between the knife holding block and anvil should be 4 5 mm The position of the anvil can be adjusted through...

Page 19: ...ement handle anticlockwise Then from the fully disengaged position gently turn the engagement handle clockwise until you feel it start to resist From this position turn the engagement handle clockwise...

Page 20: ...r chipper look similar to any of the following images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 6 mm Allen key unbolt and remove the...

Page 21: ...dge across the top and bottom front pulley If they are not in line loosen the four bolts holding the engine in to the chassis and then repeat this step Ensure belts are properly tensioned follow the A...

Page 22: ...or 100 250 500 or 800 Yearly As req Service Daily Weekly Biannually Engine oil change initial change Initial Belt tension initial check Initial Engine oil level check Air cleaner element clean Bearing...

Page 23: ...System Disc speed 1800 RPM Disc dimensions 650 x 20 mm Shaft diameter 50 mm Knives Two Feed System Chipping capacity 130 mm 5 Feed type Gravity fed self feeding Inlet chute opening 200 x 285 mm Disch...

Page 24: ...t guard hazard Top right of pulley guard Rotor and housing safety Top face of outlet chute Outlet chute and deflector safety Outlet chute Shaft guard safety Next to shaft guard Lifting point Below lif...

Page 25: ...nty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended...

Page 26: ...your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chipp...

Page 27: ...Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following...