Hansa C27HS, Operation, Maintenance And Safety Manual

Page 1: ...o nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au Hansa C27 HS Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper ...

Page 2: ...AFE OPERATING PROCEDURES 5 STARTING PROCEDURE 7 SHUTDOWN PROCEDURE 8 TROUBLESHOOTING 9 MAINTENANCE SERVICE 10 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 10 ANVIL ADJUSTMENT 12 BELT TENSION 13 BELT REPLACEMENT 14 HYDRAULIC PUMP BELT ADJUSTMENT 15 GREASING BEARINGS PIVOT POINTS 15 HYDRAULIC SYSTEM 16 ENGINE SERVICING 16 OTHER SERVICING 16 ROTOR BEARING REPLACEMENT 16 TYRE PRESSURE 16 MAINTENANCE SERV...

Page 3: ...or any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any questions contact your authorised dealer Do NOT exceed 160 mm branch diameter Receiving your Hansa Brush Chipper Congrat...

Page 4: ...ry or irritation of the eyes Respiratory irritation Wear safety glasses Process freshly cut materials and or wear a dust mask Exhaust Fumes Respiratory irritation Place the chipper in a manner that the operator or onlookers are not exposed to direct exhaust fumes Hot Exhaust Heat burns Keep bare hands and other body parts a safe distance away from hot exhaust Fire Heat burns Clear any build up of ...

Page 5: ...andbrake is off and road brakes are on by removing the reversing lever Plug in lights and check they are operational Check wheel nuts and axle U bolts periodically to make sure they are secure Ensure the jockey wheel is in the up position and locked away during transport Ensure the machine is towed in accordance with local trailer transport regulations Operation The chipper is self feeding and has...

Page 6: ...ller is flashing this indicates the feed roller isn t turning When this changes to a solid green light when the engine reaches maximum RPM the feed roller will be operational The AFC has 19 different pre set positions at which the feed will stop Adjusting the AutoTrip setting 1 Turn the ignition key into the ON position Alternatively this can be adjusted when the machine is in operation 2 The vers...

Page 7: ... hazard to onlookers Do NOT allow any person under the age of 16 to operate the chipper Refuelling Take extra care in handling fuels They are flammable and vapors are explosive Use only an approved fuel container Always replace and securely tighten fuel cap after refuelling Allow engine to cool down before refuelling Do NOT smoke when using or refuelling the chipper Never remove fuel cap or add fu...

Page 8: ...lockage If blockage occurs turn the engine off and wait for rotor to stop spinning Open the outlet chute and remove material until the outlet chute is clear Keep the feed roller free of blockage If blockage occurs turn the engine off and wait for rotor to stop spinning Remove the feed roller guard by unhooking the four rubber latches Unhook the springs from the base of the chassis Lift the swing a...

Page 9: ...the chipper Remove any guards on the chipper unless the engine is turned off and the cutting rotor has come to a complete standstill Enter the inlet chute Get on or lean over the feed table Put hands or any other part of the body or clothing Inside the inlet chute Inside or near the opening of the discharge chute Near any moving part Use the feed control bar as a handle to manoeuvre the machine St...

Page 10: ...set the automatic feed control to the desired setting To shut the machine down move the throttle control lever to the min position Once the engine has been given enough time to slow down to idle speed about 10 15 seconds disengage the rotor by winding the engagement handle in the counter clock wise direction until the handle comes to a stop WARNING Only engage and disengage the rotor at idle speed...

Page 11: ...ial in with softer material Turn the engine off disconnect the spark plug wire and ensure rotor has completely stopped Open up the outlet chute and clear blockage The material is ejected in long strips The knives and or anvil might be blunt Turn the engine off disconnect the spark plug wire and ensure rotor has completely stopped Inspect and sharpen or replace knives and or anvil as required Ensur...

Page 12: ... ring spanner 16 mm ring spanner 8 mm Allen key Torque wrench with 18 mm and 24 mm socket A stick magnet optional Surface grinder Coolant Remove the knives for sharpening Open the rotor housing cover by removing the two housing cover locking bolts with a 16 mm spanner then lift the rotor housing cover to access the cutting rotor Rotate the cutting rotor to gain access to the knives then insert the...

Page 13: ...g nuts up to 190 Nm After sharpening the width of the knives will have been reduced therefore the gap between the knives and anvil may require adjustment There should be 3 mm of clearance between the knife and the anvil If there is not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the sharp edge Too much clearance will allow small twi...

Page 14: ... tab on the housing to lock the swing arm in place To remove the anvil you must remove the three countersink clamping bolts using a 16 mm socket and extension If the bolt head turns hold it with a 6 mm Allen key Note Do NOT use the Allen key to turn the bolt turn only the nut Note Ensure the gap between the edge of the knives and the edge of the anvil is 3 mm If not then the anvil can be adjusted ...

Page 15: ...he fully disengaged position gently turn the engagement handle clockwise until you feel it start to resist From this position turn the engagement handle two full revolutions in the clockwise direction or until there is a significant resisting force on the handle there should be about 5 mm deflection when pressing firmly on the belt This is the recommended tension for the belt drive when in the ful...

Page 16: ...crews Turn the engagement handle counter clockwise until the belt is fully disengaged Remove old belts and replace 3 x B46 vee belts Note The belts pass in between the idler wheel and belt guide on the tensioner arm Note Engine not shown in this view Ensure belts are properly tensioned follow the Adjusting belt tension process on page 13 before fastening the pulley guard back into place 1 2 3 Crac...

Page 17: ...s are best accessed from beneath the machine If the belt is damaged in any way contact Hansa for a replacement Greasing bearings pivot points Points that need to be greased are as follows as per the diagram below 1 Two bearings on the rotor shaft one under the engine cover and the other above the inlet opening 2 Two bearings on the feed roller 3 Two bearings on either side of the feed roller pivot...

Page 18: ...rectly Check and repack wheel bearings with grease every 12 months Check air pressure in tires Inflate to pressure as indicated on the tire Check safety chains and hitch Rotor bearing replacement Replacing rotor bearing on engine side of rotor 1 Remove engine pulley by unbolting both grub screws in bush Then screw one grub screw into the third hole and tighten until the pulley separates from the b...

Page 19: ...se Knives check sharpen or replace Belt guarding remove and clean chip build up Drive belts tension check adjust Hydraulic pump belt tension check adjust Fan belt check Engine oil filter change Nuts bolts check torque Tires rims check Hydraulic system check Spring mounting check U bolts Brake fluid check Hydraulic oil filter replace Battery electrolyte level terminals check Engine fuel filter repl...

Page 20: ... 3150 mm Width 1585 mm Height 2155 mm Weight 750 Engine Make model 22 3 HP Honda GX690 Type of fuel Petrol Capacities Fuel tank 33 L Hydraulic oil tank 23 L Chassis Frame description 75 x 50 x 3 mm RHS Wheels 13 wheels Cutting System Disc speed 1800 RPM Disc diameter 650 x 20 mm Shaft diameter 50 mm Knives Two reversible Feed System Feed opening 330 x 178 mm 13 x 7 Chipping capacity 160 mm 6 5 Fee...

Page 21: ...ision C 19 12 2018 Hansa Chippers 2018 19 Decals Decal Description Location General machine safety and inlet chute safety Side of inlet chute Inlet chute safety Inside of inlet table Belt hazard Engine guard Left side of hydraulic tank ...

Page 22: ...nual OM 012 Revision C 19 12 2018 Hansa Chippers 2018 20 Rotor engagement control Belt guard next to engagement arm Weekly service checks Rotor cover back Stop procedure Feed roller cover Start procedure Feed roller cover ...

Page 23: ...Hansa C27 HS O M Manual OM 012 Revision C 19 12 2018 Hansa Chippers 2018 21 Outlet chute safety Outlet chute Service schedule Chassis base Petrol tank Petrol tank Hydraulic oil tank Hydraulic oil tank ...

Page 24: ...ippers 2018 22 Feed roller motor safety Feed roller motor Feed roller cover safety Do not open Top face of feed roller cover Feed control bar Feed control bar Rotor cover safety Rotor cover Recommended oil fill level Aligned with 80 to the left of the fuel gauge ...

Page 25: ...d Your Warranty Registration confirmation email is your identification for warranty service To take advantage of the HANSA limited warranty Use only an authorised HANSA dealer for servicing to ensure the safe operation of this product The cost of routine or required maintenance and services is the responsibility of the purchaser Maintenance has to be performed according to the maintenance section ...

Page 26: ...l operating conditions For example Normal wear pivot points rod ends and bearings Any damage resulting from exposure of the product to soot and smoke medicines and chemical agents sea water sea breeze salt or other environmental phenomena Limitations HANSA reserves the right to modify alter and improve any product without incurring any obligation to replace any product previously sold with such mo...

Page 27: ...ual supplied with this product by an authorised HONDA dealer HONDA will recognise your statutory rights under the Consumers Guarantee Act 1993 To ensure the safe operation of this product we strongly recommend that you only use an authorised HONDA dealer for servicing Only authorised HONDA Dealers have access to all of the special tools and training required to maintain your HONDA product in peak ...

Page 28: ...aim a repair or part replacement under warranty if the following conditions are fulfilled The problem is related to production quality or specifications of the engine The engine is within the warranty period outlined in schedule The issue does not fall within the warranty exclusions listed Procedures Take your Honda engine or Honda Power Product to an authorised Honda Dealer Present the Warranty R...

Page 29: ...Operation Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers res...