Happ 40, Installation And Operation Manual

Page 1: ...Installation and Operation Manual HAPP 40 Two Post Single point safety release Clear floor Hydraulic Lift...

Page 2: ...9 Pre operation checks 9 Operation 10 Maintenance 10 Defects Malfunctions 11 Specification 12 Example hoist operation 14 Arm Restraint 14 Vehicle in Raised Position 15 Set on Locks 15 Lowering 15 Mai...

Page 3: ...d 47 How do I install anchor bolts 47 What are the top tips for installing my hoist 48 The balance cables don t fit one side seems shorter than the other 48 The fittings on the pump assembly are loose...

Page 4: ...and engage better Only consider this if you find the latch does not pull down firmly when released Hose connection to pump assembly The pump supplied will likely have the outlet on the opposite side t...

Page 5: ...the safety into consideration during designation and produce some training is required before operating the hoist Without reading this manual do not operate or maintain the lift Customers should regi...

Page 6: ...HAPP 40 2013 HAPP Australia Pty Ltd Version 8 6 P a g e Hoist operation Safety Warning Signals Please read Safety Signage carefully understand and remember them...

Page 7: ...Expected Rated Load Distribution In principle the lift the design supports double direction placement of the car The vehicle weight should be evenly distributed onto the columns If the hoist is fitted...

Page 8: ...ration documents and documents that can be used to record the operation and maintenance of the hoist These documents are important as a base for documenting the regular training and maintenance by wor...

Page 9: ...should check arm restraints for engagement Make sure the vehicle doors are closed during raising and lowering cycles Hoist Operating Procedures This product is designed to raise vehicles only for the...

Page 10: ...olumns Maintenance Follow the HAPP user guides for regular planned maintenance Ensure checks by competent persons are performed at regular intervals or in the event of any accidental damage Isolate el...

Page 11: ...rn off and padlock the main switch Contact qualified service personnel Once any button is actuated press the Up button the lift moves until the button is released When the Up button is released press...

Page 12: ...Approx 50s Lifting height max 1900 1985 mm Lifting height min 110 170 mm Support arm reach 695 920 mm Support arm reach 795 1120 mm Inside columns 2900 mm Drive through clearance max 2660 mm Load capa...

Page 13: ...PP 40 2013 HAPP Australia Pty Ltd Version 8 13 P a g e Important Do not pre drill holes for anchor bolts based on drawings always drill anchor bolt holes in situ after mock setup of columns and basepl...

Page 14: ...nt can be disengaged by pulling the Pull Handle Pull Handle 3 3 Arm Operation 3 3 1 Preparation 1 Fully lower the lift and swing arms to full drive through position 2 Slowly position vehicle midway be...

Page 15: ...ng cycles Closely watching the vehicle and the lift do not allow anyone to stay in lift area and make sure the vehicle doors are closed Remove tools stands or other objects from lift bay Lift is ready...

Page 16: ...tness The hydraulic fluid must be replaced periodically depending on aging soiling and water absorption It is recommended to replace the pressure hoses as required but after six years at the latest Ch...

Page 17: ...ift Stability 1 Every six month check the nuts of all anchor bolts for correct installation torque 2 Retighten them as requirement Installation Torque HAPP 40 80Nm Cleaning Do not use high pressure st...

Page 18: ...up insufficient to raise load Lowering valve Permanently open Close lowering screw Hydraulic system leakage Contact service Low fluid level Remove leakage Load on lift too heavy Check fluid level add...

Page 19: ...ustralia Pty Ltd Version 8 19 P a g e Disposal For disposal at end of working life drain hydraulic fluid and dispose of fluid and other components through the normal industrial scrap route No hazardou...

Page 20: ...nd attached with cable ties It is easy to do this BEFORE You stand the column up Space required The lift must be installed on a level concrete floor detailed data of which as shown in the following dr...

Page 21: ...d correctly with the base plate STEP TWO Mounting two columns 1 Drill each anchor hole in the concrete in situ through the column holes using a rotary hammer drill To assure full holding power do not...

Page 22: ...weekly for equal tension Failure to do this will cause uneven lifting The cables should always be adjusted so that they are equal tension when resting on the safety locks STEP FOUR Mounting the power...

Page 23: ...ia Pty Ltd Version 8 23 P a g e Hydraulic Drawing No Name No Name No Name 1 cylinder 4 overflow valve 7 gear pump 2 one way throttle valve 5 unloading valve 8 adjustable throttle valve 3 one way valve...

Page 24: ...aulic clamps remove the limit switch wires from clamps and attached with cable ties Ensure all hydraulic line fittings are tight especially olive based compression fittings It is easy to do this BEFOR...

Page 25: ...HAPP 40 2013 HAPP Australia Pty Ltd Version 8 25 P a g e Balance cable routing Balance cable routing...

Page 26: ...ustralia Pty Ltd Version 8 26 P a g e Safety cable routing Ensure that the latch cable is tightened firm but not too tight as to break the eye of the retaining bolt Safety release cable routing Safety...

Page 27: ...lower the lift The small allen key in the center of one side of the unit is used to adjust the lowering speed The other flat head adjuster under the plastic cover on other side adjusts the pressure s...

Page 28: ...imit switch to be configured If this connection is not required the connection is bridged insulated and put inside the control box This connector must be covered with insulation tape to provide a 2nd...

Page 29: ...P Australia Pty Ltd Version 8 29 P a g e Limit switch wiring Figure Limit switch wiring inside wiring of single phase motor These wires map out to a white connector as shown below Figure Electrical co...

Page 30: ...able from HAPP if required Important The limit switch is wired to the top crossbar on HAPP 40 Ensure the hoses are pulled to the top of the column and that the limit switch wires are not held in the h...

Page 31: ...imit switch wiring The limit switch does not come with a connector but the pump has one we have supplied a connector to allow you to create a quick connector for the pump assembly if required Alternat...

Page 32: ...ists range from 2 72m to 2 85m depending on model The column widths of these hoists range from 3 26m to 3 41m depending on model o The typical clear floor style Happ40 and 60 connects the columns with...

Page 33: ...registration which in turn requires Australian Standards compliance The work cover compliance by a business also requires approved installation and regular assessment It is a business responsibility...

Page 34: ...o the rear studs which serve to extend the mounting point of the hoist out by an extra distance reducing the leverage of the loaded hoist These beams are available from happ stabilizer bars E1 and E2...

Page 35: ...nded for installation Draw a template on the ground with marking chalk and confirm the height for clearance to the roof and horizontal distance for clearance at each end of the vehicle Vehicles are li...

Page 36: ...oncrete bit The bit should be the size measured allowing the bolt to neatly fit into the hole Specialized hammer drill not a standard hand drill with hammer setting Socket for anchor bolts loxon depen...

Page 37: ...to subtle misalignment which will prevent the anchor bolt from being inserted Make sure you install the anchor bolts using the process below A anchor bolt should be fully inserted before tightening me...

Page 38: ...tered within the carriage If it has shifted during transport relocate the ram onto the pin 9 Check the chain alignment The chain should be laid over the lifting pulley evenly and centered 10 If you ha...

Page 39: ...ion 8 39 P a g e Figure Typical hose routing for clear floor hoist Metal pipe Hydraulic hose Fixed clip Direct fitting Power unit Cylinder Hydraulic hose Elbow fitting T fitting Cutting sleeve Cutting...

Page 40: ...g you will hear the safety locks clicking over the lugs as the hoist is raised If you do not hear this it is likely that you have this cable too tight and the safety is being pulled on all of the time...

Page 41: ...HAPP 40 2013 HAPP Australia Pty Ltd Version 8 41 P a g e Figure Single point release cable routing for HAPP 70 floor plate hoist Figure Single point release for HAPP 40 clear floor hoist...

Page 42: ...one carriage through pulleys to attach from the top to the other carriage As the carriage is raised if the other carriage is not raising at the same rate the cable will pull the other carriage up The...

Page 43: ...from the base of the pin apply some grease to the carriage arms and pin and knock the pin in with a hammer the pins are often tight fitting 18 Assemble the lock out pins These pins are inserted behind...

Page 44: ...e for power 3 wires the other is a limit switch connector white connector on hoists that do not have a limit switch this connector should be bridged wires connected If this connector is not bridged th...

Page 45: ...r falls lower and stops o It is likely that this is a single point release model and the cable connecting the two sides is too tight and you did not hear the latch engaging clicking on the way up o Th...

Page 46: ...the lowering cable Test o The carriages are not rising evenly one carriage is slow it is behind the other fast carriage Loosen the lowering cable and tighten the lifting cable on the fast carriage Re...

Page 47: ...HAPP 90 Before drilling holes ensure you know the size of the anchor bolt and select drill bits accordingly The HAPP 90 and HAPP 25 come with Loxons which require a 24mm hole It is strongly recommend...

Page 48: ...a limit switch use this cable Drill your anchor bolt holes right through the cement if possible the anchor bolts can then be removed by hitting them through into the underlying soil The balance cables...

Page 49: ...riage is sitting on safety lock Lift the carriages and release the safety lock then lower again Oil bleed valve needs adjustment This typically only occurs when customers have not used the correct hyd...

Page 50: ...HAPP 40 2013 HAPP Australia Pty Ltd Version 8 50 P a g e Some customer customizations Custom door protection Custom vehicle connectors...

Page 51: ...HAPP 40 2013 HAPP Australia Pty Ltd Version 8 51 P a g e Be happy and enjoy your HAPP hoist...

Page 52: ...rocedures for any equipment are the responsibility of the owner of the hoist Lift installation and operating conditions can significantly impact the effective operating capability of any hoist It is t...