Hardinge GX Series, Electrical Manual

Page 1: ...GX SERIES VERTICAL MACHINING CENTER OKUMA OSP P200M R ELECTRICAL MANUAL GX 000822P200 Hardinge Machine Tools B V Taiwan Branch Issue A4 Dec 2011...

Page 2: ...GX SERIES ELECTRICAL MANUAL THIS MANUAL CONSISTS OF FOLLOWINGS OKUMA OSP P200M R ELECTRIC DIAGRAM GX 822P200E Issue A4 PARTS LIST GX 822P200P Issue A2 ADDENDUM 1...

Page 3: ...GX SERIES VERTICAL MACHINING CENTER OKUMA OSP P200M R ELECTRICAL DIAGRAM GX 822P200E Hardinge Machine Tools B V Taiwan Branch Issue A4 Dec 2011...

Page 4: ...ELECTRICAL DIAGRAM FOR GX 600 GX 800 GX 1000...

Page 5: ...OLENOID RELAY 5 A0 GX 822P200 EAC6 SOLENOID RELAY 6 A2 GX 822P200 EAD1 CONTROL CIRCUIT 1 A1 GX 822P200 EAD2 CONTROL CIRCUIT 2 A2 GX 822P200 EAD3 CONTROL CIRCUIT 3 A1 GX 822P200 EAD4 CONTROL CIRCUIT 4...

Page 6: ...ON PANEL 11 A0 GX 822P200 EAI13 OPERATION PANEL 12 A0 GX 822P200 EAI14 OPERATION PANEL VIEW A1 GX 822P200 EAI15 PANEL COMPUTER A0 GX 822P200 EAI16 PANEL COMPUTER PANEL POWER SUPPLY A0 GX 822P200 EAI17...

Page 7: ...NGEMENT PLAN 1 A0 GX 822P200 EBC2 I O ARRANGEMENT PLAN 2 A0 GX 822P200 EBC3 I O ARRANGEMENT PLAN 3 A0 GX 822P200 EBC4 INPUT WIRE NO LAYOUT A1 GX 822P200 EBC5 OUTPUT WIRE NO LAYOUT 1 A0 GX 822P200 EBC6...

Page 8: ...UNIT DN IC 16C A911 3051 01 010 OUTPUT UNIT DN OC 16PC2 A911 3057 01 010 OUTPUT UNIT DN OC 16PC2 A911 3057 01 010 OUTPUT UNIT DN OC 16PC2 A911 3057 01 010 X3 X3L X3U X3L X3U X3L X3U X3L X3U X3L X3U X3...

Page 9: ...MOTOR Y AXIS SERVO MOTOR Z AXIS SERVO MOTOR 11 15 kw 12K r p m E1015 288 BL ME80 40SN JF U4404 0005 002 00 BL ME80 40SN JF U4404 0005 002 00 BL ME200J 30SB JF U4511 0005 002 00 U1 V1 W1 U V W G G E1A...

Page 10: ...K r p m E1015 288 BL ME80 40SN JF U4404 0005 002 00 BL ME80 40SN JF U4404 0005 002 00 BL ME200J 30SB JF U4511 0005 002 00 U1 V1 W1 U V W G G PA PB PC POWER POWER POWER BRC E2A E2B E2C X AXIS LINEAR SC...

Page 11: ...3L D1032 X1D1032 X2D1032 X3U X3L D1033 X1D1033 X2D1033 X3U X3L D1034 X1D1034 X2D1034 X3U X3L D1035 X1D1035 X2D1035 X3U X3L RBD16 V2 X4 X5 X6 TR 20P V1 X1 RBD16 V2 RBD16 V2 OPTION LS SOL LIGHT HEADSTOC...

Page 12: ...B2 B1 UPCZ A2 MOTOR U0 MOTOR ENCODER V0 W0 FAN MOTOR SPINDLE U W G V V XT U1 V1 W1 W U1 U E XB RES U1 EPG N P XT1 N P XT1 XB C P1 XB C1 U1 XB C2 U1 SEVER SENSOR X4 NCOK XB DCA P1 XB DCB P1 XB DCA U1 X...

Page 13: ...UPCZ A2 MOTOR U0 MOTOR ENCODER V0 W0 FAN F9 F10 F8 MOTOR SPINDLE U W G V V XT U1 V1 W1 W U1 U E XB RES U1 SPINDLE PULSE GENERATER EPG N P XT1 N P XT1 XT1 XB C P1 XB C1 U1 XB C2 U1 XB C1 U2 SEVER SENSO...

Page 14: ...UMP MOTOR COOLANT PUMP MOTOR SET POINT 3 2A SET POINT 11 8A 50HZ CTS SET POINT 11 6A 60HZ CTS TO REF AC1 3P20A FOR 60HZ CTS SET POINT 3 2A POWER CASE HEAT EXCHANG UNIT TO REF AH1 CUSTOMER SIDE QFB 3 A...

Page 15: ...OTOR 3P20A FOR 60HZ CTS SET POINT 3 2A POWER CASE HEAT EXCHANG UNIT CUSTOMER SIDE QFB 3 AC220V L1 L2 L3 PE R0 S0 T0 E L1 L2 L3 LINE LOAD L1 L2 L3 FILTER CE R S T R S T E 3P 125A 3P 150A GX 600 800 100...

Page 16: ...P200 EAB3 E40011 OP OPTION TO REF BA410 QFB6 12 24E 663 R13 S13 T13 3P16A T PE OIL COOLANT UNIT S R RE1 RE2 REF AC5 RE2 RE1 11 KARA 14 11 SPINDLE MOTOR OIL R S T E TO REF AB1 AB2 R S T E COOLANT UNIT...

Page 17: ...MTR7 REF AC5 MC6 24E FRT6 T6 S6 RSC6 655A TO REF AB7 W6 V6 QFB3 3P10A MS6 REF AC5 R6 U6 SET POINT 2 0A MTR6 SET POINT 4 5A BT50 TO REF AB5 TO REF BA214 TO REF AB5 CHIP CONVERYOR MOTOR REF AC4 MC3 T3...

Page 18: ...110V AC 24V TO REF AB4 AB8 AC4 0V 0V 24V 202 F4 4A 211A 44 200V 0V TC 740VA E 220V 110V 200 211 F3 4A 201 20V S R T E TO REF AB9 AC6 3 AC 220V F2 6A N24BR AC G AC DC 0V DC 24V GS6 DC 24V 8A N24A P24A...

Page 19: ...SUPPLY DC 24V R T E 24P 0VC 24E F18 4A AC G AC DC 0V DC 24V GS3 DC 24V 4A 24P1 0VPB 24B F20 4A POWER SUPPLY FOR DEVICE NET COMMUNICATION F19 4A 24VA KA35A 24V GS1 DC 24V 4A INPUT MODULE SOLENOID DEVIC...

Page 20: ...0011 F8 U0 R 1A T S U10 KY1 KY1 F10 1A F9 1A U9 U8 AC 220V FOR SPD FAN DC 0VC 0VC AC 220V FOR SPD FAN AC 220V FOR SPD FAN W0 V0 202 200 T R U2 JP1 F4 4A F3 4A U4 U3 AC 24V FOR WORK LAMP 44 AC 110V 201...

Page 21: ...AB7 TO REF AB8 REF AB1 AB2 REF AB1 AB2 REF AB5 DC24V 209 REF AD4 X2 A1 X2 B1 KARD1 782 KARSP2 KARSP1 2 ATC MAG MOTOR RELAY 2 1 ATC MAG MOTOR RELAY 1 B A AC2 B A AC2 KAR24A POWER CASE DOOR INTERLOCK SA...

Page 22: ...P X4 K2 HAB BUZZER REF BB1 REF BB1 REF BB1 TO REF AB7 X15 3 X15 2 X15 1 X15 4 AC220V RSA REF AC1 11 14 KARSP1 REF AC1 11 14 KARSP2 RSB TO REF AB1 AB2 R S TO REF AB7 TO REF AB1 AB2 MC ATC ATC MAG MOTOR...

Page 23: ...PINDLE TOOL UNCLAMP YVS5 VDI5 YVS6 X13 7 VDI2 YVS2 DC24V 0VC POT MAG SIDE POT SPD SIDE REF BB222 X4 K16 X4 183 X4 K15 REF BB220 X4 182 YVS15 YVS16 OP FOR SWIMG ARM OP FOR SWING ARM REF AE202 6 KA35B 1...

Page 24: ...4 REF BB218 KARF REF AC5C3 REF AC5B3 21 24 210 XT1 X4 X5 KARE 24 XT1 201 TO REF AB6 REF AZ REF AZ 174 MS3 21 22 173 X4 MC3 21 22 224 223 X4 X5 X4 172 171 CHIP CONVEYOR FOR OP CHIP CONVEYOR REV OP RCS5...

Page 25: ...TATION REF BB217 X4 K5 189 ATC RCS27 MS7 ATC CCW ROTATION REF BB218 X4 K6 193 ATC RCS28 MC7 REF AB6 22 21 MS7 MC7 REF AB6 21 22 MS6 REF AB6 REF AB6 21 22 21 MC6 22 193A A B AB6 B A B A B A AC5 X4 X5 K...

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Page 27: ...X6 B2 PWOFFSW X6 POS N24B AD106 AD108 XBFP5 XBFP5 XBFP5 B1 A1 A2 KANCOK AD102 KANCOK P24A KA1 KA2 KA6 KA7 KA8 KA9 P24A X15 A3 PWOFFSW X15 B3 PWOFFSWC X15 B4 PWONSW X15 A4 N24B X15 B5 CLTMIN X15 A5 N2...

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Page 29: ...ALARM A1 X3 1 7 SSM1EIA2 X4 2 1 SSM1EIA2 X4 2 3 SSM1EIA2 X3 1 8 SSM1EIA2C X4 2 2 SSM1EIA2C X4 2 4 SSM1EIA2C X3 1 9 SSM1E2A2 X4 2 5 SSM1E2A2 X4 2 7 SSM1E2A2 X3 1 10 SSM1E2A2C X4 2 6 SSM1E2A2C X4 2 8 S...

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Page 33: ...X9 A3 SEN2 X9 B3 SEN3 X9 A4 SEN3 X9 B4 SEN4 X9 A5 SEN4 X9 B5 SEN5 X9 A6 SEN5 X9 B6 SEN6 X9 A8 N24B X9 B8 SEE1 X9 A10 SEE1 X9 B10 SEE2 POS X9 POS 1 X9 POS 2 X9 POS 3 X9 POS 4 X9 POS 5 X9 POS 6 X9 POS 8...

Page 34: ...24A X8 A6 OPEC1 X8 A7 P24A X8 B6 PWEC1 X8 B7 P24A X8 A8 OPEC2 X8 A9 P24A X8 B8 PWEC2 X8 B9 P24A X8 A10 E2T2 X8 B10 P24A POS P1 AD902 P24A AD904 P24A A1 A2 B1 B2 A1 A2 B1 B2 X8 POS 12 X8 POS 67 A3 OPRO...

Page 35: ...AB 1 A1 2 B1 1 A1 2 B1 X12 A9 N24BR X12 B9 N24BR X12 A10 N24BR X12 B10 N24BR X12 A7 BK2 X12 A3 BK2 X12 B3 P24AB X12 B5 P24AB 1 A1 2 B1 X12 POS 1 X12 POS 9 X12 POS 10 X12 POS 7 X12 POS 3 X12 POS 3 X12...

Page 36: ...A2 PWON X5 B10 P24A X5 A10 PWON X7 POS 12 B2 A2 X5 POS X15 B2 P24A X15 A2 WKLT B1 A1 X15 POS 2 KAR19 KAE1 AD201 KAE1 AD201 34 33 34 33 KA10 AG113 KANCOK AD102 000 BIT3 000 BIT5 KA35A XBFP5 B4 XBFP5 A...

Page 37: ...16 PSU POS X15 A1 NCCTL X15 B1 P24A X15 A6 MPOFF X15 B6 P24A X15 A7 A100A1 X15 B7 A100A1C X15 B8 SHUTOFF X15 A8 X15COM1 X15 A9 X15COM1 X15 B9 SHUTOFF 1 MS2 2 MS2 COM XB MC P1 X15 POS 78 X15 POS 9 A1 B...

Page 38: ...C2 X13 A5 EC3 X13 B5 EC4 X13 B6 EC4 X10 POS 1 X10 POS 45 X13 POS 9 X13 POS 5 X13 POS 6 X2 DCIN X5 OPR 12 X13 POS 78 X5 POS X5 POS X13 POS 6 X5 OPR 6 24B 0VPB AG103 AG104 AG105 AG106 A100A1 A100A1C P24...

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Page 40: ...1 PIN WIRE NO COLOR SIZE DESTINATION 5 HIF3BA 20D 2 54C 4 3 2 1 AD501 BU RD 1 0 2 20C XB ERR A3 10 9 8 7 6 15 14 13 12 11 20 19 18 17 16 AH609 BU RD 2 0 2 20C XB GURD A3 AH606 BU RD 4 0 2 20C XB GURD...

Page 41: ...AD9 CABLE NO 42 CABLE NO 43 WIRE NO COLOR SIZE DESTINATION X4 POS 1 PIN WIRE NO COLOR SIZE DESTINATION 5 HIF3BA 34D 2 54C 4 3 2 1 AD504 BU 0 2 X4 POS 1 14 10 9 8 0 2 X4 POS 1 24 7 6 15 14 13 12 11 20...

Page 42: ...1 X9 POS 8 A1 X9 POS A8 X9 POS B8 A1 B1 X9 POS 2 PIN 175362 1 S AD802 BU 0 75 AD802 BU 0 75 X9 POS 2 B1 X9 POS 2 A1 X9 POS A2 X9 POS B2 A1 B1 X9 POS 4 PIN 175362 1 S AD804 BU 0 75 AD804 BU 0 75 X9 POS...

Page 43: ...PIN WIRE NO COLOR SIZE DESTINATION 175362 1 S 211 BU 0 75 201 BU 0 75 XT1 X10 POS A1 X10 POS B1 XT1 A1 A2 B1 B2 X10 POS 45 PIN 175363 1 S N24B BU 0 75 N24B BU 0 75 XT2 P24A BU 0 75 X10 POS A4 X10 POS...

Page 44: ...DC1 U1 A1 A1 A2 B1 B2 X13 POS 12 PIN 175363 1 S N24B BU 0 75 X4 NCOK SSU 3 AD101 BU 0 75 X13 POS A1 X13 POS A2 X13 POS B1 X13 POS B2 P24A 0 75 BU X4 NCOK SSU 2 X4 NCOK SSU 1 A1 B1 X13 POS 10 PIN 17536...

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Page 48: ...REF AF L1 L2 L3 R S T E R S T E TO REF AF L13C L23C L33C 3P5A QFB7 XB ACA P1 XT P1 XB MC P1 P N P N POS SSU 4 24V 5 0V 1 P24 2 C24 X4 NCOK SSU XB DCA P1 X8 B2 P24A X8 A1 OPNC1 B2 PWON A3 OPRON N X8 P...

Page 49: ...G G 1 6 3 2 4 5 SG PSD N PSRDY N SG SVALM N PSD XB C1 U1 TO P1 3 SLDI 4 SLDI N XB SR U1 SSU 3 SLD1 4 SLD1 N X2 ST1 SSU XB RES U1 OL 5 OL COM 10 s U V W E E XT XT U1 MOTOR OVERLOAD AK101 AK102 3 4 XB...

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Page 52: ...ELD N XB E1C U1 XB EOUT3 Z AXIS ERF EAH3 3 4 SLD1 SLD1 N U1 3 4 SLD1 SLD1 N XB SR U1 XB ST U6 1 2 ELD ELD N 3 4 ELD ELD N XBEX XB EIN1 X AXIS ENCODER 4 GND 1 2 ELD ELD N 3 4 ELD ELD N XBEY XB EIN2 Y...

Page 53: ...1 N A10 EM3A2 B10 EM3A2 N X3 1 14 SSM1ERPWC X3 1 13 SSM1ERPW X3 1 16 N24A X3 1 15 SSM1E1B X3 1 1 SSM1E1A1 X3 1 2 SSM1E1A1C X3 1 7 SSM1E1A2 X3 1 8 SSM1E1A2C X3 1 18 N24A X3 1 17 SSM1E2B X3 1 3 SSM1E2A1...

Page 54: ...VDN1 X2 SVDN1 SVDN1 X4 KBD X8 PS X7 FKEY Panel Power Supply X1 DC_OUT X5 OPR GS5 AP3 X3 AP3 X3 DCOUT X2 DC_1N Key Board X1 KBD X2 W KEY Pulse Handle Unit PHDU1 1 CN3 CN5 CN1 AP2 CN4 X9 CH2 3 X3 CH1 X1...

Page 55: ...1 GND 2 GND 3 5V 4 5V 5 12V 1 GND 2 GND 3 5V 4 5V 5 12V GND 1 GND 2 5V 3 5V 4 12V 5 1 GND 2 GND 3 5V 4 5V 5 12V AR1 X2 DCIN D101S STD X2 AP3 X10 D101S AI201 AI202 24B AI203 AI204 0VPB AI205 AI206 AI2...

Page 56: ...21 AI322 AI323 AI324 AI325 AI326 AI331 AI332 AI333 AI334 AI335 AI336 AI337 AI338 Panel Computer 1 2 3 4 5V 5V D D X4 KBDV AR1 X1 KBD 5 6 GND GND Key Board Adapter 1 2 3 6 TD Pair3 TD Pair3 RD Pair2 RD...

Page 57: ...405 AI406 AI407 AI408 AI409 AI410 AI411 AI412 AI413 AI414 AI415 AI416 AI417 AI418 AI419 AI420 Communicaion Board D101S X2 D101S 1 2 3 4 GND AD0 5 6 7 8 AD1 AD2 AD3 AD4 9 10 11 12 AD5 AD6 AD7 ALE 13 14...

Page 58: ...XSYNC1 5 6 TXD1 TXSYNC1 7 TXD1 X11 D101S 1 MPINOUT 1 2 3 4 FG 5V GND RXSYNC1 5 6 RXD1 RXSYNC1 7 RXD1 X2 AP4 AP4 1 2 3 4 FG 5V GND RXSYNC1 5 6 RXD1 RXSYNC1 7 RXD1 X12 D101S 1 2 3 4 FG 5V GND TXSYNC1 5...

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Page 60: ...6 7 N24B P24A D101S CHECK CH 1 ID 1 ADR 001 Communicaion Board Bit 0V 24V X3U D101S D101S 1 2 5 6 7 8 10 9 12 11 13 14 15 16 17 18 19 20 22 21 24 23 3 4 OUTA0 OUTCOMA OUTA2 OUTA3 POWERA POWERA OUTBOP6...

Page 61: ...is Pulse Handle The sixth Axis x 10 Pulse Handle Magnification x 10 Y Z 4 5 6 x 50 Pulse Handle Magnification x 50 x 100 Pulse Handle Magnification x 100 Pulse Handle Option Only Magnification x 100 S...

Page 62: ...18 19 20 23 24 25 26 21 22 IN COM 5V MLED0 N NC NC NC LED COM 5V MLED1 N MLED2 N MLED3 N MLED4 N MLED5 N MLED6 N MLED7 N MLED8 N MLED9 N 1 2 3 IN0 IN1 IN3 4 5 IN4 IN2 6 IN5 7 IN7 8 9 IN8 IN6 10 IN9 11...

Page 63: ...200E E01 GX 822P200 EAI10 E40011 A0 AR1 AI1001 AI1002 AI1003 AI1004 AI1005 AI1006 AI1007 AI1008 AI1009 AI1010 AI1011 Panel Computer 14 COM X7 FKEY AR 10 IN9 9 IN8 8 IN7 7 IN6 6 IN5 5 IN4 4 IN3 3 IN2 2...

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Page 65: ...FOVA XFOVF XFOVB XFOVE XFOVC XFOVG COM XMFS0 XMFS1 XMFS2 XMFS3 XMFS4 XMFS5 XMFS6 XMFS7 A F B E C G D 4 7 3 5 2 6 1 CN4 AP2 CN5 AP2 4 COM 12V 1 MSR3 G 5 MSR3 C 3 MSR3 E 6 MSR3 B 2 MSR3 F 7 MSR3 A Bit 0...

Page 66: ...L SUNNY L RACHEL C AI13 A0 GX 822P200E E01 GX 822P200 EAI13 E40011 A0 SSU SVDN1 AI1301 AI1302 AI1303 AI1304 AI1305 AI1306 AI1307 AI1308 8 COM 7 OUT 6 N C 3 N C 5 SL1DO N 4 SL1DO 2 SL1DI N 1 SL1DI 8 C...

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Page 68: ...X1 KBD PIN AI322 AI321 3 4 AI324 AI323 5 AI325 6 7 AI326 8 9 10 1 2 X7 FKEY AR1 PIN HIF3BA 14D 2 54C AI1002 BU 0 2 AI1001 X6 D101S 1 2 3 4 AI1004 AI1003 3 4 5 AI1005 5 6 7 AI1007 AI1006 6 7 8 9 AI1009...

Page 69: ...A1 A2 X5 OPR 12 PIN 175363 1 S AG105 AG103 B1 B2 AG106 AG104 BU 0 5 A2 B2 B1 A1 A2 XBFP5 89 PIN 175363 1 S AG105 AG103 B1 B2 AG106 AG104 BU 0 5 A2 B2 B1 X5 OPR A2 X5 OPR A1 X5 OPR B2 X5 OPR B1 P XBFP...

Page 70: ...RX X13 TX X12 RX X11 TX X3U X3L POUT SWIN X2 NC_PNL X5 PH2 X4 PH1 MPIF BS DNP AP1 E DN POWER CN1 AP2 CN1 AP2 1 2 X2 D101S PIN CN1 AP2 AI402 AI401 3 4 AI404 AI403 5 AI405 6 7 AI407 AI406 8 9 AI409 AI4...

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Page 72: ...XPH4 SPZ SPY XPHX PCOM PCOM X4 D101S XB CPH MPA PHDU STD 1 2 XB CPH MPA PIN MR 20F S 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 FG 0V DA DB 12V XPH10 XPH50 XP100 XPH6 XPH5 XPH4 SPZ SPY XPHX PCOM X...

Page 73: ...AI905 AI906 AI907 AI908 AI909 AI910 AI912 AI913 AI914 AI915 AI916 AI917 AI918 AI919 AI920 AI921 AI922 AI924 BU 0 2 X8 D101S 1 2 3 4 5 6 7 8 9 10 X8 D101S 12 13 14 15 16 17 18 19 20 BU 0 2 BU 0 2 X8 D1...

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Page 75: ...1 A0 XT5 TERMINAL P24A P24A XT5 P24A N24B N24B N24B 24B 0VPB 201A 211 E E E X5 POS GS3 REF AB7 X5 POS REF AG108 REF AG110 ETHERNET CABLE X1 SVDN1 X2 SVDN1 X3 SVDN1 X1 SVDN2 X2 SVDN2 HDD MODULE X7 X4 P...

Page 76: ...A9 A10 AD106 XBFP5 B1 XBFP5 A1 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 AD204 XBFP5 A5 AD108 AD202 XBFP5 A2 XBFP5 B5 A1 A2 X13 POS 78 PIN 175363 1 S AG105 AG103 B1 B2 AG106 AG104...

Page 77: ...B 1 2 V 1 4 CAN 1 1 FG 1 5 CAN 1 3 V 9 5 V 9 4 CAN 9 3 FG 9 2 CAN 9 1 V X1 SVDN1 SW2 OFF 24V ON 1 5 V 1 4 CAN 1 3 FG 1 2 CAN 1 1 V 1 5 V 1 4 CAN 1 3 FG 1 2 CAN 1 1 V 2 5 V 2 4 CAN 2 3 FG 2 2 CAN 2 1 V...

Page 78: ...2P200 EAJ2 E40011 A0 DN SLV BK BU WH RD 0VPB CANL2 DRAIN2 CANH2 24B 2 5 V 2 4 CAN 2 3 FG 2 2 CAN 2 1 V X2D103S 1 5 V 1 4 CAN 1 3 FG 1 2 CAN 1 1 V AJ1 1 V 2 V AJ1 X1D103S X4LD103S 1 V 2 V X4UD103S X4LD...

Page 79: ...3 4 5 P24A AD101 N24A P24 C24 BU 0 2 X13 POS 12 B2 B1 A1 XB DCA P1 1 2 1 2 X10 COM1 SSU PIN 1 178288 5 S 3 4 5 KG107 KG102 KG101 KG108 KG106 BU 0 2 3 2 20 7 6 7 8 9 SHELL KG105 KG103 KG104 KG109 FG Y...

Page 80: ...T3 4 0 2 1 2 X14 SE3 SSU PIN MOLEX FB104 BK 0 2 XT3 1 3 4 5 6 FB105 WH XT3 2 0 2 XT3 24VF2 24VF2 0VF2 0VF2 SH FB104 FB105 FB107 FB108 FB110 FB113 FB119 FB121 24E 0VC 24VF2 0VF2 COM1 P24 N24 SE1 SE2 SE...

Page 81: ...2 1 2 X14 SE3 SSU PIN MOLEX FB203 BK 0 2 XT3 3 4 5 6 FB204 WH XT3 0 2 RENISHAW OMI 2T XT3 24VF2 24VF2 0VF2 0VF2 FB203 FB204 FB205A FB206 FB207A FB208 FB209 FB211 FB212 24VF2 0VF2 COM1 P24 N24 SE1 SE2...

Page 82: ...E3 SE4 SE5 SE6 SE7 SE8 SR1 CH1 NCOK DC24 SR2 SR3 ST2 CH2 3 ST1 ST3 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X2 X4 X5 X6 X7 X8 X9 X1 X3 ON 1 2 3 4 5 X3 CH1 SSU X3 CH1 SSU RJ 45 X3 SVDN1 AR1 X1 SVDN1 X2...

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Page 84: ...A4 B2 A2 209 A5 A1 4 A2 5 6 7 0VC B6 A6 B1 A1 B7 A7 B2 B8 A8 B1 A1 B9 A9 B2 A2 A10 SQP5 652 Bit0 iISUC SPS8 650 Bit1 iISCL Bit2 iADY_b Bit3 iACPM Bit4 i Bit5 iCLP_b Bit6 i Bit7 iARPG DC 24V DC 24V PO...

Page 85: ...iRSMG Bit3 iTAOC Bit4 iMCNTUP Bit5 iMIDPOS Bit6 iCABS Bit7 i DC 24V DC 24V POWER SUPPLY CE TYPE HARDWARE TYPE ENABLE CE POT SPD SIDE POT MAG SIDE ATC MAG MOTOR OVERLOAD DETECT ATC MAG ROT COUNTER 1 CA...

Page 86: ...V POWER SUPPLY SPINDLE MANUAL TOOL UNCLAMP BUTTON ATC MOTOR STOP POSITION ATC BA4 SPB70 761 SQP31 762 SQP32 765 SQP33 SPINDLE MANUAL TOOL CLAMP BUTTON SPINDLE MANUAL TOOL CHANGE PREPARATION BUTTON ATC...

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Page 88: ...3 N C F1 24E 0 CHECK CH 1 ID 03 ADR 004 1 2 3 0VC 4 5 6 7 0VC Bit5 Bit6 Bit7 DC 24V DC 24V POWER SUPPLY BA6 OPTION 24E B1 A1 B2 A2 B3 A3 B4 A4 A5 B6 A6 B7 A7 B8 A8 B9 A9 A10 B5 B10 01 02 03 04 05 06...

Page 89: ...C D E F 0VC Bit0 iARM01 Bit1 iARM02 Bit2 iARM04 Bit3 iATCST Bit4 Bit5 Bit6 Bit7 DC 24V DC 24V POWER SUPPLY BA5 24E 0VC 24E B1 A1 B2 A2 B3 A3 B4 A4 A5 B6 A6 B7 A7 B8 A8 B9 A9 A10 B5 B10 01 02 03 04 05...

Page 90: ...Bit1 oALMT Bit2 oWRKL Bit3 oDPL3 Bit4 oTACW Bit5 oTACC Bit6 oCPCW Bit7 oCPCC COOLANT BUZZER ALARM DISPLAY M02 M30 FLASHER CYCLE START LAMP ATC CW ROTATION ATC CHIP CONVEYOR FORWARD ATC CCW ROTATION A...

Page 91: ...itE oRSSP BitF oRSMG MAG CW START TOOL UNCLAMP M12 AIR BLOW M12 POKET DOWN OUT CHIP FLUSH DC 24V DC 24V POWER SUPPLY MAG CCW START TOOL UNCLAMP AIR BLOW POKET HOME OUT B1 A1 B2 A2 B1 A1 B2 A2 B1 A1 B2...

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Page 94: ...6 B7 A7 B8 A8 B9 A9 A10 B5 B10 P24A A5 N24A BB6 Bit0 oTBLOW Bit1 oAOIL Bit2 oHOL Bit3 oLUB Bit4 oLUBA Bit5 oUN4TH Bit6 Bit7 DC 24V DC 24V POWER SUPPLY 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 1...

Page 95: ...B3 A3 B4 A4 B6 A6 B7 A7 B8 A8 B9 A9 A10 B5 B10 P24A A5 N24A BB5 Bit8 Bit9 BitA BitB BitC BitD BitE BitF DC 24V DC 24V POWER SUPPLY 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23...

Page 96: ...1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P X4LD1033 X4UD1033 X3L X3U D1033 X1D1033 X2D1033 0 1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P X4LD1034 X4UD1034 X3L X3U D1034 X1D1034 X2D1034 0 1 2 3 P 4 5 6 7 P 8 9 A...

Page 97: ...2D1030 CD X2D1030 EF X2D1030 P2 X4LD1035 X4UD1035 X3L X3U D1031 X1D1031 X2D1031 0 1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P X1D1031 01 X1D1031 23 X1D1031 P1 X1D1031 45 X1D1031 67 X1D1031 P2 X2 X2D1031 89...

Page 98: ...33 89 X2D1033 AB X2D1033 CD X2D1033 EF X2D1033 P X4LD1035 X4UD1035 X3L X3U D1034 X1D1034 X2D1034 0 1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P X1D1034 01 X1D1034 23 X1D1034 45 X1D1034 67 X1D1034 P X5 X2D103...

Page 99: ...3 B4 B5 B7 B8 B9 B10 B6 A1 A2 A3 A4 A5 A7 A8 A9 A10 A6 TR 20P V1 X1 TR 20P V1 X2 TR 20P V1 X3 OPTION 315 316 319 209 24E 332 652 650 24E 651 660 662 655 24E 760 766 784 24E B1 B2 B3 B4 B5 B7 B8 B9 B10...

Page 100: ...CRIPTION DATE ECN SUNNY L SUNNY L RACHEL C BC5 A0 GX 822P200E E01 GX 822P200 EBC5 E40011 A0 X4 210 184 P24A P24A 351 363 24V 215 24V 191 24V 175 210 192A 210 193A 210 173 210 174 210 190A 210 191A 24V...

Page 101: ...MT TYPE REV DESCRIPTION DATE ECN SUNNY L SUNNY L RACHEL C BC6 A1 GX 822P200E E01 GX 822P200 EBC6 E40011 A1 X5 24VA 609 P24A P24A 367 157 24V 230 24V 231 24V 232 24VA 606 210 176 210 165 190B 24VA 621...

Page 102: ...EV DESCRIPTION DATE ECN SUNNY L SUNNY L RACHEL C BC7 A0 GX 822P200E E01 GX 822P200 EBC7 E40011 A0 X6 210 171 P24A P24A 24V 215 24V 191 24V 175 P24A P24A P24A P24A P24A P24A P24A P24A P24A P24A P24A P2...

Page 103: ...SENSORV2 3 6 SENSORV1 2 4 SENSOR2 2 2 SENSORV2 2 6 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 FB105 FB104 FB119 FB107 NO NO 1 2 3 4 1 2 3 4 OMI RENISHAW MI8 RENISHAW SE...

Page 104: ...be Status 1 SSR Probe Status 2 SSR Low Battery SSR Error SSR Machine Satrt input Probe 1 Machine Start input Probe 2 Power Supply 12V 30V BU BU BK GY YL VIO VIO BK GN GN BK WH BN ORG RD BK FB209 FB211...

Page 105: ...01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 FB105 FB104 FB119 FB107 MI 12 RENISHAW MI8 RENISHAW SENSORV1 1 4 SENSOR1 1 2 SENSORV2 1 6 B6 B7 B5 FB121 X14 SE3 SSU X13 SE2...

Page 106: ...OKUMA on 4th axis body JL04V 6A28 11SE R 4th axis body JL04V 2E10SL 3PE B R XBE4 J1 P GX 003011O33M GX 003011O33U GX 003011O31C GX 003011O31D ELD ELD N GND D 4th axis use OKUMA servo motor ELD N ELD...

Page 107: ...GX SERIES VERTICAL MACHINING CENTER OKUMA OSP P200M R PARTS LIST GX 822P200P Hardinge Machine Tools B V Taiwan Branch Issue A2 Dec 2011...

Page 108: ...EADSTOCK GX 600 800 1000 A0 GX 822P200 P11 HEADSTOCK ZF SPD GX 600 800 1000 A0 GX 822P200 P12 POWER CASE DOOR GX 600 800 1000 A0 GX 822P200 P13 POWER CASE LEFT SIDE GX 600 800 1000 A1 GX 822P200 P14 P...

Page 109: ...0 P01 E40011 GX 822P200 P01 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 1 NV 00028340300 MSA3706 720 R S F X AXIS LINER SCALE GX 600 1 1 2 NV 00028340301 MSA3706 920 R S F X AXIS...

Page 110: ...ECN SUNNY L SUNNY L RACHEL C A0 GX 822P200P E01 GX 822P200 P02 E40011 Y AXIS LINER SCALE GX 822P200 P02 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 00004040000 U4404 0005 002...

Page 111: ...1 GX 822P200 P03 E40011 Z AXIS LINER SCALE GX 822P200 P03 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 00102440000 SL1 A YAMATAKE Z AXIS REF SWITCH 1 2 1 NV 00102440000 SL1 A YA...

Page 112: ...DESCRIPTION DATE ECN SUNNY L SUNNY L RACHEL C A0 GX 822P200P E01 GX 822P200 P04 E40011 GX 822P200 P04 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 00102440000 SL1 A YAMATAKE X...

Page 113: ...01 010 SW B H72 OKUMA CYCLE START PANEL 1 4 3 PHASE 200W CHIP CONVEYER MOTOR 1 5 NV 00004040204 PANEL 1 A911 3451 01 010 OPC BS 8 8 OKUMA A911 3327 01 010 PNC2 15KBV Q1 OKUMA 1 6 1 NV 00004040203 MACH...

Page 114: ...QUANTITY 1 1 NV 00102440003 XCS TE WITH LOCK Telemecanique DOOR SWITCH CE OP 1 1 2 NV 00102440002 XCS WITHOUT LOCK Telemecanique DOOR SWITCH 1 1 3 NV 00102440014 XCS TE WITH LOCK Telemecanique DOOR SW...

Page 115: ...QUANTITY 1 1 NV 00102440003 XCS TE WITH LOCK Telemecanique DOOR SWITCH CE OP 1 1 2 NV 00102440002 XCS WITHOUT LOCK Telemecanique DOOR SWITCH 1 1 3 NV 00102440014 XCS TE WITH LOCK Telemecanique DOOR SW...

Page 116: ...TEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 1 NV 00120450200 DC24V G R Y BZ TOWER LIGHT BUZZER 3 COLOR OP 1 1 2 NV 00120450202 DC24V 30mm BUZZER STAND 1 2 RS232C INTERFACE 1 3 NV 00089150004...

Page 117: ...ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 1 NV 0012045020 DC24V G R Y BZ TOWER LIGHT BUZZER 3 COLOR OP 1 1 2 NV 00120450202 DC24V 30mm BUZZER STAND 1 2 RS232C INTERFACE 1 3 NV 00089150004...

Page 118: ...GX 822P200 P10 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 00004040001 U4511 0005 002 00 OKUMA Z AXIS SERVO MOTOR 1 2 SPINDLE MOTOR 1 3 NV 00102440000 SL1 A YAMATAKE SPD CLAMP...

Page 119: ...GX 822P200 P11 PARTS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 00004040001 U4511 0005 002 00 OKUMA Z AXIS SERVO MOTOR 1 2 SPINDLE MOTOR 1 3 NV 00102440000 SL1 A YAMATAKE SPD CLAMP...

Page 120: ...CHILLER OP 1 1 0 DOOR INTERLOCK ARMADIO IN TENSIONE 4 NV 00028350024 ZB6 DGB ZB6Z2B SELECT SWITCH FOR CE 1 5 1 NV 00029110315 ZB4 BVB1 LED DC24V LED TYPE LIGHT OP 1 5 2 ZB4 BV013 W 1 5 3 ZBY6102 1 NV...

Page 121: ...AN NFB NFB COVER 2 WIRING DUCT NV 00112980208 FN 3258 75A 52 3 PHASE FILTER FOR CE 1 NV 00100170018 SERIES 6000 C6 GE 3P6A NO FUSE BREAKER 1 NV 00113020100 SLDC B15A TERMINAL BLOCK 1 3 NV 00011220009...

Page 122: ...IFICATION DESCRIPTION QUANTITY 1 2 2 3 4 1 NV 00113020100 SLDC B15A TERMINAL BLOCK 1 2 NV 00011220009 MY2NJ DC24V OMRON RELAY OP PYF 08AE OMRON RELAY SOCKET OP 2 2 NV 00112980001 IN4007 DIODE OP NV 00...

Page 123: ...UMBER SPECIFICATION DESCRIPTION QUANTITY 1 1 2 3 4 1 SAN HO GUIDE 1 NV 00113021000 5 NV 00087760011 LCP TBSM 100740 POWER SUPPLY POWER SUPPLY Transformer NV 00087760305 SP 200 24 DC24V 6 5A DC DC POWE...

Page 124: ...P 8 9 A B P C D E F P DN OC 16C X1 X2 0 1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P DN OC 16C X1 X2 0 1 2 3 P 4 5 6 7 P 8 9 A B P C D E F P SSU POS2A PSU 20 ACL POWER SUPPLY MDUA 22 555 MA DRIVE UNIT FOR SP...

Page 125: ...EAKER 3P2A NO FUSE BREAKER OP 3P10A NO FUSE BREAKER NV 00100170023 SERIES 6000 C20 GE 1 FOR 60HZ CTS 3P20A NO FUSE BREAKER 1 1 1 NV 00004040303 A911 3072 01 010 A911 3072 01 010 OKUMA POS2A POWER ON S...

Page 126: ...O RELAY THERMO RELAY THERMO RELAY THERMO RELAY NV 00098330019 NV 00098330011 LR3D086 2 5A 4A BT 40 LR3D106 4 6A BT 50 NV 00112980213 0 5U 47 OM 300VAC SQ3 351W SPARK KILLER 30 NV 00096100001 10 38 2A...

Page 127: ...TS LIST ITEM PART NUMBER SPECIFICATION DESCRIPTION QUANTITY 38 39 6 40 4 1 1 NV 00118500000 FG 120 41 2 SAN JUN FAN NET 36 70mm 100mm WIRING DUCT NV 00108211000 2 37 45mm 65mm WIRING DUCT NV 001082110...

Page 128: ...T NUMBER SPECIFICATION DESCRIPTION QUANTITY 1 NV 000327947AE TOOL CLAMP UNCLAMP PANEL SET 1 2 NVA000327947 114 69 2 TOOL CLAMP UNCLAMP PANEL 1 3 BL 00036500017 ZB4 BW313 W PUSH BUTTON 3 ASSM 3 3 BL 00...

Page 129: ...NV 00028340022 3RG40 12 0AB00 siemens MAG COUNTER 1 PROXIMITY 1 3 NV 00028340022 1 4 NV 00102440006 SHL Q2255 OMRON POT HOME POS 1 5 NV 00102440006 POT OUT POS 1 6 PS 0140010 3 4HP 1 8 220V ARM ROT MO...

Page 130: ...GX SERIES VERTICAL MACHINING CENTER OKUMA OSP P200M R ADDENDUM 1 1 Hardinge Machine Tools B V Taiwan Branch Issue A0 May 2010...

Page 131: ...1 1 1 1 A911 3451 901 OPC BS 8 8 D1011 1 1 2 A911 3072 901 POS2A D102S 1 3 A911 3050 901 DN SLV D103S 1 3 0 A911 3051 901 DN IC 16C D1030 1 3 1 A911 3051 901 DN IC 16C D1031 1 3 2 A911 3051 901 DN IC...

Page 132: ...PIF BS DN PANEL D101S 6 PB Dry run PB ipDRYR MPIF BS DN PANEL D101S 7 1 PULSE HANDLE INPUT DATA 0 iPHI10 MPIF BS DN PANEL D101S 003 0 1 PULSE HANDLE INPUT DATA 1 iPHI11 MPIF BS DN PANEL D101S 1 1 PULS...

Page 133: ...e iROV4 MPIF BS DN SA1N D101S 4 RS Rapid feed override iROV5 MPIF BS DN SA1N D101S 5 RS feed override iFOV0 MPIF BS DN SA4N D101S 008 0 RS feed override iFOV1 MPIF BS DN SA4N D101S 1 RS feed override...

Page 134: ...MPIF BS DN X8 D101S PANEL D101S 014 0 8 PANEL TOOL DATA MODE ipHSW4 MPIF BS DN X8 D101S PANEL D101S 1 7 PANEL ZERO SETTING MODE ipHSW3 MPIF BS DN X8 D101S PANEL D101S 2 6 PANEL PARAMETER MODE ipHSW2 M...

Page 135: ...PL Spindle CCW PL opCCWL MPIF BS DN PANEL D101S 7 PL Spindle nutral PL opNTRL MPIF BS DN PANEL D101S 001 0 PL Coolant all OFF PL opALLCL MPIF BS DN PANEL D101S 1 PL Dry run PL opDRYL MPIF BS DN PANEL...

Page 136: ...Spindle OVR LED 1 A opSP1LA MPIF BS DN PANEL D101S 006 0 LED 1 B Spindle OVR LED 1 B opSP1LB MPIF BS DN PANEL D101S 1 LED 1 C Spindle OVR LED 1 C opSP1LC MPIF BS DN PANEL D101S 2 LED 1 D Spindle OVR L...

Page 137: ...D1010 3 PL Air blow display select PL opFSABLL OPC BS 8 8 D1010 4 PL Mist display select PL opFSMIST OPC BS 8 8 D1010 5 NC PL NC operation display select PL opFSNCOP OPC BS 8 8 D1010 6 PL Mirror imag...

Page 138: ...GAZINE MANUAL DOOR CLO iMDC_b POS2A X16 X16 POS 67 SQSD2 D102S 2 B7 B2 APC APCDoor Close Confirm iAPDC POS2A X17 X17 POS 12 SQSD3 D102S 4 B2 B2 Address Bit Label Symbol Type Connector Port Connector P...

Page 139: ...QP31 ATC 2 ATC tool change arm position 2 iTAPS2 DN IC 16C X1 X1 D1031 5 QP32 D1031 5 A7 A1 QP32 ATC 3 ATC tool change arm position 3 iTAPS3 DN IC 16C X1 X1 D1031 6 QP33 D1031 6 A8 A1 QP33 KM SPINDLE...

Page 140: ...achment spindle air blow oATAR DN OC 16PC X1 X1 D1034 1 X5 K2 D1034 1 A2 A1 X5 K2 HL Spindle tool unclamp oSPUL DN OC 16PC X1 X1 D1034 2 X5 K3 D1034 2 A3 A1 X5 K3 HL Spindle tool clamp oSPCL DN OC 16P...

Page 141: ...Hardinge Machine Tools B V Taiwan Branch Address 4 Tzu Chiang 3rd Rd Nan Tou City 540 Taiwan Tel 886 49 2260 536 Fax 886 49 2252 203 886 49 2254 167 E mail www hardinge com tw...