Harken 46.2 ST EL, Installation And Maintenance Manual

Page 1: ...Installation and Maintenance Manual MRW D Powered Radial Winch 46 2 ST EL HY ...

Page 2: ...15 Washing 15 Maintenance table 15 Disassembly procedure 15 Exploded view with maintenance products 19 Assembly 20 Harken limited worldwide warranty 21 Ordering spare parts 21 Exploded view 22 Radial Winch 46 2 STA STC STCW EL HY 22 Parts List 24 Radial Winch 46 2 STA EL HY 24 Radial Winch 46 2 STC EL HY 25 Radial Winch 46 2 STCW EL HY 26 Exploded view 27 Radial Winch 46 2 STBBB STCCC EL HY 27 Par...

Page 3: ... manual user must refer to other documents available on web site www harken com and listed below The Dual Funtion Control Box user manual for the use of the Dual Function Control Box The Dual Funtion Control Box installation manual for all details informations wiring schemes and warnings about its installation Technical characteristics Power ratio Gear ratio 1st speed 11 70 1 2 30 1 2nd speed 46 5...

Page 4: ...ight ST A EH ST C CW EH ST A EV ST C CW EV ST A H ST C CW H weight Kg 14 9 17 5 16 7 19 3 12 7 15 3 ST BBB EH ST CCC EH ST BBB EV ST CCC EV ST BBB H ST CCC H weight Kg 18 6 18 6 20 4 20 4 16 4 16 4 Versions A drum in anodised aluminium C drum in chrome bronze CW chrome white BBB all bronze CCC All Chrome bronze EH horizontal electric winch EV vertical electric winch H vertical hydraulic winch Maxi...

Page 5: ... V 24 V Winch 46 ST HY 201 Ø101 90 Ø184 130 234 Winch 46 ST EL VT 201 Ø101 90 Ø184 Line entry height Winch 46 ST H Ø101 Ø184 130 Winch 46 ST EL VT 201 Ø101 90 Ø184 394 140 Line entry height Winch 46 ST EL HY Winch 46 ST EL HO 201 Ø101 90 Ø184 201 Ø101 90 Ø184 155 43 Line entry height Winch 46 ST EL HY Winch 46 ST EL HO 201 Ø101 90 Ø184 201 Ø101 90 Ø184 155 43 Line entry height ...

Page 6: ...ength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid sheet overrides and damaging the winch or making the winch inoperable leading to loss of control of the boat which can lead to severe injury or death WARNING Mount the winch on the deck ...

Page 7: ...he drum and use bolts as described ahead Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling 1 Pull out the disconnect rod n 21 2 Unscrew the central screw 2Nm 18 in lb 3 Slide off the assy socket n 31 and the cover n 30 Pay attention to the o ring in the socket 4 Unscrew the three screws...

Page 8: ...nd using socket head SH bolts Winch STBBB and STCCC versions Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bolts or hexagonal headed bolts HH Procedure 2 not pertinent for ST BBB CCC versions To install the winch remove the winch skirt and use hexagonal headed HH bolts Tools needed One medium flat bladed screwd...

Page 9: ...eir holes 4 Reposition the skirt n 2 in its housing 5 Press down the skirt to position it correctly NOTICE Make sure the skirt is correctly clipped on to the base of the winch Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 6 and using hexagonal headed HH bolts ...

Page 10: ...8 2 mm and a 80 mm diameter holes C Bolt the base of the winch to the deck using five M8 bolts not supplied by Harken as described at Procedure 1 or Procedure 2 correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials m...

Page 11: ...g or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and choose the suitable position Tools needed A number five hex key A number six hex key only for vertical electric motor A number ten hex key only for hydraulic motor Two number th...

Page 12: ...the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the following chart for wire size Total distance between winch and battery Winch size Current voltage Under16 4ft AWG Under5m mm2 16 4 32 8ft AWG 5m 10m mm2 32 8 49 2ft AWG 10m 15m mm2 49 2 65 6ft AGW 15m 20m mm2 46 2 ...

Page 13: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torque wrench so as to obtain a torque equal to and no greater than 10 Nm 88 in lb NOTICE Note that correct electrical contact sequence is Nut Cable Terminal Self Locking Washer Lock Nut ...

Page 14: ...ing two high pressure tubes which serve for input or output according to the direction in which the motor will be run The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre valve Refer to the following chart for the hydraulic system For the hydraulic motor ...

Page 15: ...iling or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out regularly Lack of adequate maintenance shortens the life of the winch can cause serious injury and also i...

Page 16: ... inside the drum support 10 Remove the washer n 13 11 Remove the gear n 10 8 Unscrew the 6 hex screws n 17 20Nm 177 in lb 7 Slide out the central shaft n 20 6 Completely unscrew the three screws n 29 and remove the stripper arm support n 23 Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following ...

Page 17: ... 46 2 ST EL HY Installation and Maintenance Manual Mod D 15 Remove the gear n 6 16 Remove the pawls carrier n 11 17 Remove the washer n 5 13 Remove the gear n 3 14 Remove the gear n 15 12 Remove the pawls carrier n 7 ...

Page 18: ...ny signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace worn or damaged components Carry out maintenance on components using the products listed below For more information on which products to use where refer to the exploded diagram below Use a brush...

Page 19: ...ear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity as shown below Harken Grease G Harken Pawl Oil O Anti seize A G A A A G G G G G G G O O G G A G 1 G 2 3 NOTICE Harken grease to apply on all teeth do not use excessive quantity of product to void wastes If in contact with the pawls an excess of grease can compromise the safety of...

Page 20: ...Harken Tech Service techservice harken it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards When positioning the stripper arm align the peeler with it OIL To assemble the pawls Correctly position the spring in its housing as shown at left Hold the spring closed and slide the pawl into its housing Once in position...

Page 21: ...y S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email info harken it Tech Service Email technicalservice harken com Customer Service Tel 262 691 3320 Email customerservice harken com Ordering spare parts Spare parts can be requested fro...

Page 22: ...22 Radial Winch 46 2 ST EL HY Installation and Maintenance Manual Mod D Exploded view 31 30 29 28 23 27 26 17 16 18 19 18 25 24 22 Exploded view Radial Winch 46 2 STA STC STCW EL HY ...

Page 23: ...23 Radial Winch 46 2 ST EL HY Installation and Maintenance Manual Mod D 2 1 5 6 8 9 11 14 15 3 7 9 8 10 13 22 20 12 12 21 4 Radial Winch 46 2 STA STC STCW EL HY ...

Page 24: ...2 5 15 1 2 A94133400 S414900080 Assy Gear Z12 Gear Z12 Bushing Ø12xØ14x8 16 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing Ø12xØ14x8 Bushing Ø12xØ14x11 Bushing for support 17 5 M0606303 Screw M8x25 UNI 5931 18 2 A74133700 Bearing Ø75xØ87x26 Pos Q ty Code Description 19 1 S413390080 Spacer 20 1 1 A94161000 S413880002 Assy Central Shaft W46 EL HY Ce...

Page 25: ...15 1 2 A94133400 S414900080 Assy Gear Z12 Gear Z12 Bushing Ø12xØ14x8 16 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing Ø12xØ14x8 Bushing Ø12xØ14x11 Bushing for support 17 5 M0606303 Screw M8x25 UNI 5931 18 2 A74133700 Bearing Ø75xØ87x26 Pos Q ty Code Description 19 1 S413390080 Spacer 20 1 1 A94161000 S413880002 Assy Central Shaft W46 EL HY Centra...

Page 26: ...133400 S414900080 Assy Gear Z12 Gear Z12 Bushing Ø12xØ14x8 16 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing Ø12xØ14x8 Bushing Ø12xØ14x11 Bushing for support 17 5 M0606303 Screw M8x25 UNI 5931 18 2 A74133700 Bearing Ø75xØ87x26 Pos Q ty Code Description 19 1 S413390080 Spacer 20 1 1 A94161000 S413880002 Assy Central Shaft W46 EL HY Central Shaft W4...

Page 27: ...27 Radial Winch 46 2 ST EL HY Installation and Maintenance Manual Mod D 29 28 27 26 21 25 24 16 15 17 18 23 22 20 30 Radial Winch 46 2 STBBB STCCC EL HY ...

Page 28: ...28 Radial Winch 46 2 ST EL HY Installation and Maintenance Manual Mod D Radial Winch 46 2 STBBB STCCC EL HY 1 4 5 7 8 10 3 13 14 2 6 8 7 9 12 20 19 11 11 31 ...

Page 29: ...ng Ø12xØ14x8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy housing Winch 46 Housing Winch 46 Bushing Ø12xØ14x8 Bushing Ø12xØ14x11 Bushing for support 16 5 M0606303 Screw M8x25 UNI 5931 17 2 A74133700 Bearing Ø75xØ87x26 18 1 S413390080 Spacer Pos Q ty Code Description 19 1 1 A94161000 S413880002 Assy Central Shaft W46 EL HY Central Shaft W46 EL HY Washer Ø17 2xØ32x1 5 20 Winch Serial N...

Page 30: ...2xØ14x8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing Ø12xØ14x8 Bushing Ø12xØ14x11 Bushing for support 16 5 M0606303 Screw M8x25 UNI 5931 17 2 A74133700 Bearing Ø75xØ87x26 18 1 S413390080 Spacer Pos Q ty Code Description 19 1 1 A94161000 S413880002 Assy Central Shaft W46 EL HY Central Shaft W46 EL HY Washer Ø17 2xØ32x1 5 20 Winch Serial Number...

Page 31: ...31 3 1 8 8 1 1 A94149500 S415360003 M601560097 M6007297 M0612097 KIT EL HO Motor Flange Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 Ø5 5 x Ø1 Lip seal Ø17xØ30x7 Sealer Ø30xØ47x7 4 1 1 1 1 1 1 A94161600 M0601402 M6020097 S418620001 S414050080 M6010303 KIT EL HO Motor Clutch Shaft Motorgear HO Shaft GearMotor HO Hub GearMotor Dowel UNI EN ISO ...

Page 32: ... gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8 4 U1751 DIN127 A4 Lip seal Ø17xØ30x7 O Ring Seal ORM 0055 10 Ø5 5 x Ø1 Screw M6x16 UNI EN ISO 5931 2003 precote coating Screw M8x25 UNI 5931 4 1 1 1 1 1 1 A94193700 M0620401 S326490001 S415040080 S3...

Page 33: ...303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling Ø31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S415360003 M6015697 M6007297 M0621503 M0667103 KIT HY Motor Flange W46 70 Hydraulic Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 Ø5 5 x Ø1 Lip seal Ø17xØ30x7 Washer ...