I N S T R U C T I O N S
598/669/1896/1994 Stand-Up Toggles
Fits Traveler Cars:
3163/3165/T3200 Series
N15W24983 Bluemound Rd • Pewaukee, WI 53072-4974 USA.
Tel: (262) 691-3320 • Fax: (262) 701-5780
Web: harken.com • Email: harken@harken.com
Parts List
Replacing Polyurethane Stand-Up Device
1. Remove stainless toggle
from car.
Tip:
mark top of toggle
to make installation of new
stand-up device easier.
2. Use pliers to squeeze
circular base of stand-up
device; work device up
and out the side.
3. Install replacement piece
by squeezing circular base
of stand-up device and
inserting it from side of
toggle.
Note:
do not use pliers
to squeeze new stand
up device while installing.
This will damage part.
Tip:
use soap on circular
portion of stand-up device.
Printed in USA 4521 11/13
598, 1896 Big Boat Stand-Up Toggles Fit
Mainsheet Blocks
Swivel Ø (A)
Clevis Pin Ø (B)
Midrange
9
/
16
" (14.5 mm)
5
/
16
" (8 mm)
Cruising ESP 57 mm
9
/
16
" (14.5 mm)
5
/
16
" (8 mm)
Cruising ESP 75 mm
19
/
32
" (15 mm)
5
/
16
" (8 mm)
57 mm Big Boat Double
5
/
8
" (16 mm)
5
/
16
" (8 mm)
57 mm Big Boat Triple
5
/
8
" (16 mm)
5
/
16
" (8 mm)
75 mm Big Boat Single
5
/
8
" (16 mm)
5
/
16
" (8 mm)
75 mm Big Boat Spriddle
5
/
8
" (16 mm)
5
/
16
" (8 mm)
Control Blocks - 598/669
End Controls
Purchase
2650, 2600, 1950, 1951
3168, 3173, E3230, E3230.HL
2:1
2650, 2601, 1951, 1959
3169, 3170, E3240, E3240.HL, E3246
3:1
2638, 2602, 1952, 1960
3169, 3170, 3183, E3250, E3250.HL
4:1
2640, 2604, 1954
3186, 3193
6:1
These are a sample of combinations. Many more combinations are available.
Traveler Cars:
Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube
®
OneDrop to ball contact surfaces of track. Roll car back and
forth through OneDrop several times to distribute onto bearings. Wipe remaining
OneDrop off track. OneDrop is preferred but you can also use one to two drops of a light
machine oil. Too much oil attracts dirt.
Track:
Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
For additional safety, maintenance and warranty information see www.harken.com/
manuals or the Harken
®
catalog.
Maintenance
Warranty
Inspect
Frequently inspect shackles and control block fittings for signs of fatigue and replace as
necessary. Make sure every installation includes Harken track end stops. Arrange control
tackle so cars do not hit end stops under load.
Strictly follow all instructions to avoid an accident, damage to
your vessel, personal injury or death. See www.harken.com/
manuals for additional safety information.
2600, 2601, 2602, 2604,
2638, 2640 and 2650
blocks
attach using shackle
and becket spacer.
Install Control Blocks on Toggle (Continued)
*
1994, 669 includes H-30392B adapter post to fit 100 mm blocks and 75 mm double and spriddle
.
Top
15
/
16
"
23 mm
1
1
/
8
"
25 mm
15
/
16
"
23 mm
1
1
/
8
"
25 mm
Top
1896
1994*
598
669*
No.
Description
Part No.
1896
1994*
1 Large cotter pin
HFS181
HFS181
2
5
/
16
" (8 mm) clevis pin
HCP208
H-21164A
3 BB stand-up toggle
H-17343C H25142C
4 Polyurethane stand-up device MP-1839
MP-1839
5 Blue Loctite
®
833
833
6 Replacement Set Screw (2)
HFS1050
HFS1050
Loctite
®
is a trademark of Henkel AG & Company KGaA.
McLube
®
is a registered trademark of McGee Industries, Inc.
1 2
3
4
5
6
6
