Harken Performa Winch 80.3 STP, Installation And Maintenance Manual

Page 1: ...Performa Winch 80 3 STP Installation and Maintenance Manual MRPW A...

Page 2: ...3 Maximum working load 3 Outline 3 Installation 4 Installation Procedure 5 Positioning the self tailing arm 8 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with mai...

Page 3: ...at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technica...

Page 4: ...se severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners o...

Page 5: ...Hexagon Head HH cap screws Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply...

Page 6: ...Mod A 6 Unscrew the three screws n 43 20 Nm 177 lb in 9 Slide out the assy flange n 19 8 Unscrew the six screws n 23 7 Slide out the drum n 41 and the roller bearing n 17 5 Remove the stripper arm n 4...

Page 7: ...7 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 12 Unscrew the six screws n 22 20 Nm 177 lb in 13 Slide out the drum support n 15 11 Slide out the roller bearing n 18...

Page 8: ...holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the winch following the steps in Installation procedure page 5 in the r...

Page 9: ...mpletely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not origin...

Page 10: ...enance Manual Mod A 16 Remove the washer n 10 17 Slide out roller bearings n 2 and gear n 13 18 Remove the roller bearing n 2 and the washer n 14 19 Remove the roller bearing n 2 and the washer n 10 2...

Page 11: ...lide out the assy pinion n 9 23 Remove the gear n 4 24 Remove the washer n 3 25 Remove the roller bearing n 2 26 Remove the central shaft n 24 and the spacer n 27 27 Remove washers n 25 and n 26 Impor...

Page 12: ...c parts in fresh water Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of...

Page 13: ...n grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quan...

Page 14: ...ition When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards...

Page 15: ...for which the parts are required The serial number of the winch is printed on a plate on the drum support of the winch Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755...

Page 16: ...16 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 41 46 44 17 40 31 19 43 30 42 16 15 23 22 18 45 47 47 Exploded view 1 2...

Page 17: ...17 Performa Winch 80 3 STP Installation and Maintenance Manual Mod A 47 47 1 25 26 24 10 3 8 11 7 4 14 2 27 5 28 9 32 29 37 20 38 36 39 21 10 2 6 7 12 7 6 8 13 2 10 6 35 34 33 2 Exploded view 2 2...

Page 18: ...x 26x1 5 26 1 S402050004 Washer 25 2x 61x2 4 27 1 S405860080 Spacer 28 1 1 A94055700 S455420081 Assembly Pinion Z14 Pinion Z14 Bushing 24 5x 28 5x27 29 1 S405620004 Hub 2nd ratchet Pos Q ty Code Descr...