Harken Riggers Winch 200, Installation Manual

Page 1: ...m manuals PLEASE SAVE THESE INSTRUCTIONS RIGGERS WINCH 200 Installation Manual Intended for specialized personnel or expert users INRW200_A 03 19 Introduction Safety Precautions 3 Applications Limitat...

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Page 3: ...pts no responsibility for damage or harm caused by not observing the safety requirements and instructions in the service manual See limited warranty general warnings and instructions at www harkenindu...

Page 4: ...onally workequipment whichisnotspecificallydesignedforthepurposeofliftingpersonsmaybeusedforthatpurpose providedappropriate actionhasbeentakentoensuresafetyinaccordancewithnationallegislationand orpra...

Page 5: ...rrying gears and pins are 17 4PH stainless steel for strength and durability Planetary gears are bronze to avoid stainless on stainless galling Winches can be disassembled and serviced on the mounting...

Page 6: ...angle load See diagram Mounting Plate Attachment Ensure the plate is securely attached to the mounting surface so that it can operate under load without significant movement The following illustrate s...

Page 7: ...arm is positioned correctly depending on orientation of plate a Wedge is correctly positioned behind stripper arm see diagram 6 Winch drum can be turned by hand clockwise 7 Winch drum cannot be turned...

Page 8: ...pping Excessive turns at base of winch Rope override WARNING Never allow rope to override on winch drum This can cause rope to jam and can prevent load from being lifted lowered Tension on loaded rope...

Page 9: ...tion of load direction of load direction of load direction of load LOWERING LOAD We recommend using a safety device such as a grab rope mechanism eg Prussic knot rope grab clutch 1 Engage grab rope me...

Page 10: ...equently Maintenance WASH Wash winch frequently with fresh water Do not allow cleaning products or other caustic solutions to come into contact with winch especially anodized chrome plated or plastic...

Page 11: ...remove the drum 1 Unscrew the central screw 2 Nm 18 in lb 2 Slide off the hub n 20 and the cover n 19 3 Unscrew the three screws n 17 4 Nm 35 in lb 4 Remove the self tailing arm n 18 by rotating and l...

Page 12: ...screw the screw n 10 and remove the washer n 9 4 Nm 35 in lb 2 Remove jaws n 15 1 Unscrew the 3 screws n 16 4 Nm 35 in lb If it is necessary to replace winch jaws proceed as follows Torque to apply wh...

Page 13: ...rings to ensure there are no breaks in bearing cages 6 Replace worn or damaged components See Pages 15 17 for exploded diagrams and parts list LUBRICATE 1 Carry out maintenance on components using pro...

Page 14: ...EMBLE PAWLS Correctly position spring in housing as shown at left Hold spring closed and slide pawl into housing Once in position check that pawls can be easily opened and closed with a finger If you...

Page 15: ...k rope guide in place with the end of the rope guide pointing away from centre of plate 4 Remove winch handle socket 5 Slide off the hub n 20 and the cover n 19 6 Unscrew the three screws n 18 4 Nm 35...

Page 16: ...possibly resulting in severe injury or death WARNING Ensureropeguideisalignedcorrectlyaccordingtothediagram Misalignmentoftheropeguidecancause ropeoverrides andloadingstress leadingtolossofcontrol pos...

Page 17: ...nd code 3 Manufacturer s address 4 Pictogram instruction to read the manual 5 CE marked and tested to EN13157 2009 standard 6 Safety instruction to put a minimum of 4 rope wraps clockwise around drum...

Page 18: ...18 Riggers Winch 200 01 03 19 Parts EXPLODED VIEW 1 2 14 13 15 16 12 17 18 19 20...

Page 19: ...19 Riggers Winch 200 01 03 19 Parts EXPLODED VIEW 2 2 2 1 4 5 11 4 5 7 3 6 10 9 8 4 5...

Page 20: ...70 00 04 Pin 7 1 S 41363 00 02 Shaft Winch 20 8 1 S 41876 00 63 Winch Serial Number Sticker 9 1 S 268890080 Washer 10 1 M 06040 03 Screw M6x12 UNI 5933 11 1 S 41362 00 41 Gear Z21 12 1 S 41294 00 A0 S...

Page 21: ...scription 1 1 S 688550052 Plate Riggers winch 200 2 1 S 688590063 Sticker Riggers winch 200 3 1 S 688570002 DRIVE LINE 4 1 M 0602803 Nut M10 UNI5588 5 5 M 0635103 Socked head screw M6x16 UNI 5031 6 1...

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