Harmar Mobility AL600 Pioneer, Installation And Owner'S Manual

Page 1: ...erstand this manual thoroughly before attempting to install or operate the lift If you have any questions please contact your Authorized Harmar Dealer or Harmar s Technical Service Department Dealer N...

Page 2: ...44 45 AL690 Platform Assembly 46 47 WIRING DIAGRAMS 48 49 SERVICE NOTES 48 SECTION 3 WARRANTY WARRANTY 51 2 2014 Harmar Mobility LLC All Rights Reserved Table of Contents Read Understand this Manual...

Page 3: ...ther the anchor plate slot or in each U bolt Figure 3 2 Pull the loose end of each restraint tight To release simply press the release tab and remove the hooks Figure 3 3 3 Fold Seat Backs If your cha...

Page 4: ...lt Figure 4 2 Pull the loose end of each restraint tight To release simply press the release tab and remove the hooks Figure 4 3 4 Fold Seat Backs If your chair has a folding seat back you may want to...

Page 5: ...r years of trouble free use but as with any mechanical system daily use may result in some parts becoming loose or worn Check regularly for any worn lose or damaged parts of your lift If you note any...

Page 6: ...e and safe use for years to come Schedule a maintenance inspection We recommend that you schedule a preventative maintenance inspection with your dealer at least once a year on motors lift frame wirin...

Page 7: ...establish a safety and maintenance schedule If you do not understand any portion of installation or operation please consult our technical service department or authorized mobility dealer Do not atte...

Page 8: ...NCH SET Speciically 1 8 3 16 5 16 2 FLAT HEAD SCREWDRIVER 2 PHILLIPS HEAD SCREWDRIVER WIRE CUTTERS NEEDLE NOSE PLIERS MARKING IMPLEMENT TAPE MEASURE 9 16 7 16 3 4 9 16 HAND CONTROL PLUG POWER IN from...

Page 9: ...2 13 HEX NUT 1 2 SPLIT LOCK WASHER MOUNTING U BRACKET LEVELING PADS L i f t A s s e m b l y Hardware Pack INSTALLATION WASHERS 2x 2 3 8 16 4 00 FULL THREAD HHCS 2 3 8 16 HEX NYLOC NUTS 2 3 8 FLAT WAS...

Page 10: ...t level If you skip this step use a 12V shop battery 2 Remove Seating Determine Lift Placement Remove seating For AL600 page 14 this is usually the third row for AL690 page 22 second row Determine mou...

Page 11: ...Person Installation Option We recommend two people install the lift together If only one person is available a few extra steps make the lift lighter and more manageable to permit installation Remove...

Page 12: ...rear cargo area where the lift will mount The wiring harness is unassembled for easier installation The end connector is included separately from the harness to enable the installer to run the wire u...

Page 13: ...se indication When you probe for 12 volts the reading may indicate a connection even if the connection is not necessarily suicient The lift s motor can draw up to 20 Amps at some points requiring all...

Page 14: ...Remove 3rd Row Seating Figure 14 1 2 The AL600 Leg must be mounted between 32 and 42 from the internal surface of the closed back door of the vehicle Figure 14 2 Figure 14 2 Figure 14 1 3 Examine the...

Page 15: ...OOR VEHICLE FLOOR Installation Washers Hex Head Bolt 3 8 16 x 4 00 L Fully Threaded PILOT HOLE PILOT HOLE 3 8 3 8 4 A If Seat Attachment Points ARE Available See Figure 15 1 for mounting diagram Figur...

Page 16: ...ashers onto bolts Place mounting washers onto bolts 6 Use an assistant to place lift onto bolts through mounting lange on lift as shown 7 Place mounting washers on bolts on top of mounting lange on li...

Page 17: ...le harness Figure 17 2 Figure 17 1 Figure 17 2 9 Press the DOWN button until the lift s tower has moved out of the vehicle Figure 17 3 Figure 17 3 10 Attach platform by placing platform s upright pins...

Page 18: ...3 Position brackets as shown Slide up or down until you achieve the measured well height Holes are arranged for increments Figure 18 3 X 4 Attach brackets together and fasten using supplied hardware F...

Page 19: ...here Leg will need to be mounted Drill a pilot hole irst up from under the vehicle to ensure nothing will be damaged Figure 19 3 Find hole from inside vehicle and drill 3 8 hole down through vehicle s...

Page 20: ...olts Place mounting washers onto bolts 12 Use an assistant to place lift onto bolts through mounting lange on lift as shown 13 Place mounting washers on bolts on top of mounting lange on lift Place lo...

Page 21: ...e harness Figure 21 2 Figure 21 1 16 Press the DOWN button until the lift s tower has moved out of the vehicle Figure 21 3 17 Attach platform by placing platform s upright pins into u shaped bracket o...

Page 22: ...Figure 22 1 2 Installing the Front Leg The AL690 s front leg must be mounted between 42 and 52 from the internal surface of the closed side door of the vehicle Examine loor area for remaining seat att...

Page 23: ...ed approximately 24 to 36 from the front leg Figure 23 2 The uprights on both legs must be in line and square Verify by measuring corner to corner Distance should be identical Figure 23 3 REAR LEG FRO...

Page 24: ...re NOT Available Look under vehicle in approximate area where leg will need to be mounted Figure 24 2 VEHICLE FLOOR Hex Head Bolt 3 8 16 x 4 00 L Fully Threaded 3 8 Flat Washer Mounting Bracket Instal...

Page 25: ...assistant place lift onto bolts through mounting lange on lift as shown Figure 25 1 1 2 13 Hex Nut 1 2 13 Hex Nut 1 2 Split Lock Washer 1 2 Split Lock Washer Mounting Washer Mounting Washer Place mou...

Page 26: ...3 The platform components may be re assembled to match the opening of the vehicle s side door Figure 26 4 WIDTH OF VEHICLE OPENING 9 Attach platform by placing platform s upright pins into u shaped b...

Page 27: ...es to the bottom of the seat and works with any chair or scooter that has a center seat post 1 Remove the chair seat 2 Loosen the screws that attach the plate to the seat Allow enough room to slide th...

Page 28: ...extends to the outside of the chair so the user can attach the strap hooks Figure 28 2 U bolt placement will difer among models and manufacturers Place the U bolts towards the center of the seat if p...

Page 29: ...ons VOLTAGE METER AUTOMOTIVE TEST LIGHT The instruments will detect voltage but may not indicate a tear or poor connection in the wiring It is strongly recommended that you examine both voltage and cu...

Page 30: ...Circuit breaker SOLUTION Check clean all connections that might be loose or dirty This is the 1 cause of a poorly performing lift The lifting motor requires quality electrical connections to operate a...

Page 31: ...olduntilstrapreturnstoproperdirection PROBLEM Lift rattles while driving CAUSE Platform is not docked SOLUTION Be sure to press IN button until platform is fully engaged in its locking mechanism Check...

Page 32: ...IT REAR DOOR PLATFORM LIFT 7 1 H21000 HAND CONTROL 2 BUTTON 8 1 543 ZC01 CA LEG REAR DOOR APP 9 1 ALA21094 STICKER CAUTION 10 1 ALA580 HARDWARE PACK U BOLT KIT 11 1 ALA680 HARDWARE PACK 12 4 ALA99995...

Page 33: ...ybrid Installation Owner s Manual 2014 33 Exploded Views SECTION 2 INSTALLER 28 1 2 37 1 4 44 3 4 REGULAR PLATFORM w SCOOTER AL617 EXT PLATE AL617 9 1 10 1 4 1 12 4 13 1 14 1 15 1 8 1 16 1 17 1 5 1 18...

Page 34: ...T SIDE DOOR PLATFORM LIFT 6 1 H21000 HAND CONTROL 2 BUTTON 7 1 266 ZC02 CA FRONT LEG SIDE DOOR APP 8 1 267 ZC02 CA REAR LEG SIDE DOOR APP 9 1 ALA21094 STICKER CAUTION 10 1 ALA580 HARDWARE PACK U BOLT...

Page 35: ...630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 35 Exploded Views SECTION 2 INSTALLER AL690 ASSEMBLY 29 to 21 1 2 38 1 2 2 1 3 1 9 1 10 1 12 4 13 1 14 1 15 1 16 1 4 1 17 2 18 2 6 1 1...

Page 36: ...24 0_50 NP Z 10 24 x 0 50 w PATCH 3 4 H600132 AL600 PLASTIC SHIM 4 6 H600141 AL600 BASE WHEEL 5 6 H600151 BASE WHEEL SPACER TUBE 6 1 211 ZC01 CA HPL BASE 7 6 NUT 0_25 20 NYLOCK Z NYLOCK NUT 1 4 20 8...

Page 37: ...TEC0020 17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 37 Exploded Views SECTION 2 INSTALLER AL600 AL690 BASE STAGE ASSEMBLY...

Page 38: ...2014 Harmar Mobility LLC All Rights Reserved 38 Exploded Views SECTION 2 INSTALLER AL600 AL690 MIDDLE STAGE ASSEMBLY PARTS LIST...

Page 39: ...TEC0020 17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 39 Exploded Views SECTION 2 INSTALLER AL600 AL690 MIDDLE STAGE ASSEMBLY...

Page 40: ...CA MIDDLE STAGE LIMITING BRACKET 10 2 ALA60020 HORIZONTAL CHAIN 11 2 ALA62099 CHAIN TENSIONER BOLT 12 2 BHCS 0_25 20 0_50 BUTTON HEAD 1 4 20 x 0 50 13 2 BHCS 0_25 20 0_75 SS BUTTON HEAD 1 4 20 x 0 75...

Page 41: ...vA AL600 AL690 Hybrid Installation Owner s Manual 2014 41 Exploded Views SECTION 2 INSTALLER 1 1 2 1 3 1 4 1 5 1 6 1 8 1 9 1 10 2 11 2 13 2 14 6 15 2 16 4 17 2 18 2 19 4 20 2 21 2 22 2 23 6 7 1 12 2 A...

Page 42: ...CK 3 1 407 3C01 AA HYBRID MICRO SWITCH STOP ROD 4 1 535 ZC04 PG MICRO SWITCH ROD SUPPORT REAR 5 2 536 ZC04 AB SPRING 1 25 X 66 OD 6 1 537 ZC04 CB LIMIT SWITCH SPACER 7 4 BHCS 4 40 0_75 SS 4 40 X 75 BU...

Page 43: ...17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 43 Exploded Views SECTION 2 INSTALLER AL600 AL690 STOP ROD AND MICRO SWITCH ASSEMBLY 1 2 2 1 3 1 4 1 5 2 6 1 7 4 8 2 9 4 1...

Page 44: ...RID LIFTING MOTOR EUCLID 5 1 ALA21020 SPOOL CHAIN 6 1 ALA21055 STRAP TAB 7 2 ALA21410 FLANGE BUSHING BRZ 3 8 x 1 2 x 3 8 8 1 ALA6701 STRAP ROLLER 9 1 ALA67999 LIFTING STRAP 10 3 BHCS 0_25 28 0_50 SS B...

Page 45: ...p14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 45 Exploded Views SECTION 2 INSTALLER AL600 AL690 DRIVE TOWER ASSEMBLY 1 1 2 1 3 1 4 1 6 1 7 2 8 1 9 1 10 3 11 1 12 6 13 1 14...

Page 46: ...A HYBRID STRAP MOUNTING PLATE 9 1 ALA50006C U BOLT BACKING PLATE 10 8 ALA60061 ROLLER 11 1 ALA6789 BACKING PLATE RUBBER 1 BLACK ADHESIVE 12 2 BHCS 0_25 20 0_50 BUTTON HEAD 1 4 20 x 0 50 13 8 FHMS 0_25...

Page 47: ...025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 47 Exploded Views SECTION 2 INSTALLER A B C 1 1 2 1 3 1 10 8 6 1 7 1 17 2 18 2 19 2 20 2 4 1 5 1 13 8 16 8 8 1 9 1 11 1 12 2 14 2 15 2 21 1...

Page 48: ...AL600 PLATFORM ASSEMBLY PARTS LIST ASSEMBLY PARTS ITEM QTY PART NO DESCRIPTION 1 1 271 ZC01 CA HPL PLATFORM 2 2 400 ZC01 AA INSERT SQUARE 1 25 BLACK PLASTIC 3 4 ALA69073 PIONEER STRAP ASSEMBLY 4 4 BH...

Page 49: ...TEC0020 17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 49 Exploded Views SECTION 2 INSTALLER AL600 PLATFORM ASSEMBLY 3 4 4 4 1 1 5 4 2 2...

Page 50: ...HYBRID SIDE DOOR 2 2 400 ZC01 AA INSERT SQUARE 1 25 BLACK PLASTIC 3 1 578 ZC02 CA SIDE DOOR ADJ PLATFORM END LEFT 4 1 579 ZC02 CA SIDE DOOR ADJ PLATFORM END RIGHT 5 4 ALA69073 PIONEER STRAP ASSEMBLY...

Page 51: ...17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 51 Exploded Views SECTION 2 INSTALLER AL690 PLATFORM ASSEMBLY 38 00 1 15 ADJUSTABLE 17 28 5 4 6 12 7 4 3 1 4 1 1 1 8 4 9...

Page 52: ...2014 Harmar Mobility LLC All Rights Reserved 52 Wiring Diagram SECTION 2 INSTALLER FRONT...

Page 53: ...TEC0020 17Sep14 P N 630 00025revA AL600 AL690 Hybrid Installation Owner s Manual 2014 53 Wiring Diagram SECTION 2 INSTALLER...