Harry Taylor HT2000, Installation & Servicing Manual

Page 1: ...lso be taken of any obligations arising from the Health and Safety at Works Act 1974 or relevant codes of practice In addition the installation must be carried out in accordance with the current IEE w...

Page 2: ...nstallation 19 3 1 Packaging Siting 19 3 2 Flooring 19 3 3 Minimum Clearances 19 3 4 Assembly 19 3 5 Flue Installation 19 3 6 Oil Installation Connection 20 3 7 Electrical Installation Connection 20 3...

Page 3: ...m any matters arising from the revision to or introduction of new Laws Standards Directives Codes of Practice or other recommendations Bio fuel statement All our oil fired heater products are configur...

Page 4: ...or hirer of such products supplied by Harry Taylor of Ashton Ltd to ensure that they are familiar with the appropriate information manuals supplied by the manufacturer and that they are suitably aware...

Page 5: ...and competent persons Warning Unauthorised modifications to the appliance or departure from the manufacturers guidance on intended use or installation contrary to the manufacturers recommendations ma...

Page 6: ...n accordance with the manufacturers technical specifications d Internal wiring on the heater has been tampered with or unauthorised service repairs undertaken e The main electrical supply input to the...

Page 7: ...face temperature does not exceed 65 C In areas where it is proposed that more than one heater is to be installed a general scheme of circulation should be drawn up and maintained thereby offering the...

Page 8: ...offered by the oil supplier It is preferable to install the tank outside however if this is not practicable and the tank has to be installed indoors advice must be sought about its siting especially s...

Page 9: ...for heater models 30 180 oil lines WARNING Before starting the burner make sure that the return pipeline is not clogged Any obstruction would cause the pump seals to break H m 0 5 1 0 1 5 2 0 NOTE All...

Page 10: ...5 2 0 3 0 3 5 I D 8mm 35 0 30 0 25 0 20 0 15 0 8 0 6 0 I D 10mm 100 0 100 0 100 0 90 0 70 0 30 0 20 0 Maximum 4 metres H H Priming the pump Start the burner and await priming Should lock out occur pri...

Page 11: ...fittings must not be used see BS 5410 Part 1 1997 All joints must be sealed properly if necessary using PTFE tape or other approved sealing media The pipe work must be effectively sealed so as to prev...

Page 12: ...cal type and the outlet is either mechanical or natural 2 9 1 Heaters installed within the heated space Where heaters are installed within the space to be heated i e not a plant room or enclosure then...

Page 13: ...then provision for both combustion air and air for general ventilation will be required by means of high and low level ventilation openings sections 2 3 2 1 refers to plant room applications and sect...

Page 14: ...entilation openings then The plant room or enclosure needs to be mechanically ventilated at the rate of 4 14 m3 h of fresh air per kW or rated heat input It is a requirement that the mechanical ventil...

Page 15: ...plant room If the inlet air is ducted to the outside then the lowest edge of the inlet air duct must be at least 500mm above the outside floor or ground level it must also be fitted with an access po...

Page 16: ...e formation of condensates Where condensation is unavoidable traps should be included to encourage the condensates to flow freely to a point from which they may be released preferably into a gully The...

Page 17: ...ethod Structure Not less than 250mm Greater than 10 h2 Greater than 10 h1 H1 H2 Structure Flat roof where the flue height is more than 10 Heights H away from all structures Structure Not less than 600...

Page 18: ...than 1500mm Structure Flat roof with structure close to flue outlet Pitched roof not greater than 45 Not less than 600mm Not greater than 45 Not less than 600mm Not less than 600mm Not less than 250m...

Page 19: ...ozzles should be securely fixed in their desired position on completion of commissioning b Horizontal Nozzled Models Remove packaging and secure the 90 Duct Outlet to the outlet on the heater using th...

Page 20: ...the heater must conform to the appropriate IEE regulations All heaters are supplied fused and pre wired all must be earthed Final connections for any additional external controls must be completed on...

Page 21: ...register frame and the wall is important particularly on high level positions if unsightly staining through warm air particulate deposition is to be avoided 3 10 Heater Control Installation Warning I...

Page 22: ...tely supported f Ensure that if filter assemblies are fitted that they are secure and correctly located g Check that air inlets are clear and that return air paths are adequate h Ensure that the flue...

Page 23: ...to fire n Gradually reduce the temperature setting on the room thermostat until the burner shuts down ambient and then gradually increase the temperature setting on the thermostat until heat is calle...

Page 24: ...per that stated on the heater data plate Alternatively the static pressure should be measured at the start of the ductwork to confirm that it is within the permissible tolerance b If the current draw...

Page 25: ...d spare replacement parts can be fitted failure to comply with this can compromise the safe and efficient running of the heater and can also invalidate any warranty claim 5 1 Planned Servicing In orde...

Page 26: ...tion c Remove collar and bearing d Check shaft for alignment and straightness e Locate the bearing in its seat and place on the shaft with the cam facing outwards f Fit the eccentric collar and engage...

Page 27: ...Any deposits which may have accumulated within the combustion chamber can be removed with a vacuum cleaner once the burner is removed Note It is most important that a build up of deposits is not allo...

Page 28: ...s instructions Air Delivery System A visual inspection should be undertaken to ensure that the air delivery system is in good order that it remains adequately supported and that the various joints are...

Page 29: ...Heat Exchanger 120 135 Cabinets 18 off Turbulator Positions in Heat Exchanger 180 205 Cabinets 40 off Turbulator Positions in Heat Exchanger 235 275 Cabinets 40 off Turbulator Positions in Heat Excha...

Page 30: ...light a nd Lock out Occurs Fuel Feed In correct Check that the Oil Pressure is correct C heck that Head of Gravity is Sufficient Check that the suction Lift is not too great two pipe system Check that...

Page 31: ...Air in Fuel Line Check Fuel Pressure Check Nozzle Check Filter Check Fuel Lines Check Valves Burner gives a smokey flame Poor Combustion Insufficient Combustion Air Inadequate Flue Draught Check Oil P...

Page 32: ...Air Discharge and Cool Air Inlet Accordingly Check for High Resistance Check Outlet Grilles are not shut or Check Filter is Clear Insufficient Air Flow over the Heat Exchanger Check Fan and Motor Asse...

Page 33: ...33 7 0 Wiring Diagrams Wiring Diagram 20 45 604 30 40 ON OFF Riello Burner Integral CP4 230 50 1ph...

Page 34: ...34 Wiring Diagram 20 45 605 60 85 ON OFF Riello Burner Integral CP4 230 50 1ph...

Page 35: ...35 Wiring Diagram 20 45 606 120 135 ON OFF Riello Burner Integral CP4 230 50 1ph...

Page 36: ...36 Wiring Diagram 20 45 607 60 275 ON OFF Riello Burner Integral CP4 415 50 3ph...

Page 37: ...37 Wiring Diagram 20 45 620 30 40 ON OFF Riello Burner Remote CP4 230 50 1ph...

Page 38: ...38 Wiring Diagram 20 45 621 60 85 ON OFF Riello Burner Remote CP4 230 50 1ph...

Page 39: ...39 Wiring Diagram 20 45 622 120 135 ON OFF Riello Burner Remote CP4 230 50 1ph...

Page 40: ...40 Wiring Diagram 20 45 623 60 275 ON OFF Riello Burner Remote CP4 415 50 3ph...

Page 41: ...41 Wiring Diagram 20 45 612 30 40 ON OFF Riello Burner No Controls 230 50 1ph...

Page 42: ...42 Wiring Diagram 20 45 613 60 85 ON OFF Riello Burner No Controls 230 50 1ph...

Page 43: ...43 Wiring Diagram 20 45 614 120 135 ON OFF Riello Burner No Controls 230 50 1ph...

Page 44: ...44 Wiring Diagram 20 45 615 60 275 ON OFF Riello Burner No Controls 415 50 3ph...

Page 45: ...45 Wiring Diagram 20 45 292 HI LOW option Riello Burner CP4 Control...

Page 46: ...0 3 0 AVAILABLE OUTLET PRESSURE STD Pascals Ins WG 75 0 3 100 0 4 100 0 4 75 0 3 NOZZLE DISCHARGE VELOCITY m sec ft min 5 73 1124 4 53 888 4 53 888 6 57 1288 AIR THROW APPROX mtrs ft 14 45 14 45 14 4...

Page 47: ...AILABLE OUTLET PRESSURE STD Pascals Ins WG 100 0 4 100 0 4 137 0 55 150 0 6 NOZZLE DISCHARGE VELOCITY m sec ft min 5 91 1159 5 91 1159 7 55 1481 6 98 1369 AIR THROW APPROX mtrs ft 17 1 55 17 1 55 20 2...

Page 48: ...ETTING zero flue resistance Number 6 4 6 AIR SETTTING zero flue resistance Number 7 3 3 6 AVAILABLE OUTLET PRESSURE STD Pascals Ins WG 175 0 7 188 0 75 125 0 5 NOZZLE DISCHARGE VELOCITY m sec ft min 6...

Page 49: ...esistance Number 6 TBA 5 AIR SETTTING zero flue resistance Number 6 TBA 45 80 AVAILABLE OUTLET PRESSURE STD Pascals Ins WG 175 0 7 250 1 250 1 NOZZLE DISCHARGE VELOCITY m sec ft min 7 39 1445 8 49 166...

Page 50: ...etic Compatibility BS EN 50165 Safety of Electrical Equipment BS 5854 Code of Practice Flues Flue Structures BS 799 5 Oil Burning Equipment oil tanks OFTEC OFS T 100 Polyethylene oil storage tanks BS...

Page 51: ...51 9 0 Parts Lists...

Page 52: ...080 31 28 080 31 28 080 31 27 121 31 27 121 Sight Glass 20 30 151 20 30 151 20 30 151 20 30 151 20 30 151 Time Clock 28 15 030 28 15 030 28 15 030 28 15 030 28 15 030 Thermostat Room 28 16 031 28 16...

Page 53: ...lock 28 15 030 28 15 030 28 15 030 28 15 030 28 15 030 Thermostat Room 28 16 031 28 16 031 28 16 031 28 16 031 28 16 031 Thermostat Frost 28 16 044 28 16 044 28 16 044 28 16 044 28 16 044 Rocker Switc...

Page 54: ...on 28 40 105 28 40 105 Rocker Switch Dual Black 28 40 106 28 40 106 Rocker Switch Dual Black 28 40 106 28 40 106 Rocker Switch Black 28 40 104 28 40 104 Rocker Switch Black 28 40 104 28 40 104 MCB 3ph...

Page 55: ...55 Notes...

Page 56: ...details are available from either Harry Taylor or from the commissioning engineer 10 3 Start Up Procedure a Enable burner via controller by selecting Heat Relay 2 Heat On Heat Auto dependent on contro...