Harry Taylor HT2000, Installation, Service And User Manual

Page 1: ...1 I3P TUBULAR CABINET HEATER I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G U S E R I N S T R U C T I O N S THIS MANUAL SHOULD BE LEFT WITH THE END USER TO ENSURE SERVICE AND MAIN...

Page 2: ...ulation 8 2 3 Air Supply 8 2 4 Flue Installation 13 2 5 Electrical Installation 18 2 6 Gas Installation 20 3 0 Commissioning 20 3 1 Electrical Pre tests 21 3 2 Gas supply Pre tests 21 3 3 Ignition Seq...

Page 3: ...r part of a gas pipework installation including short length final connections then we advise that installers consult with gas supplier or provider and satisfy themselves what additional precautions m...

Page 4: ...omers with a comprehensive information pack this clearly defines mandatory instructions for the safe installation use and maintenance of the appliance s Where proprietary items are incorporated into H...

Page 5: ...charge arrangements but each heater must be connected to its own individual open flue these are detailed in following page s Cabinet Manufactured from electro zinc coated steel finished in a durable s...

Page 6: ...irculation of warm air b The position of the heater relative to the route of the flue c The position of the heater relative to the supply of gas d The position of the heater relative to the electrical...

Page 7: ...contain the following information to enable processing to take place 1 Heater model 2 Heater serial number 3 Order reference date of order together with full installation details name and address 4 De...

Page 8: ...be exercised to avoid directing the discharged air directly onto the occupants of the area to be heated Where the passage of cold air causes problems e g by entrances loading bays etc it is considere...

Page 9: ...e rate of the heated space is less than 0 5 air changes per hour Where heater s are installed without the positive connection of combustion ductwork within a heated space where air change rate of that...

Page 10: ...nd 2 3 2 2 refer to plant room applications and sections 2 3 2 3 and 2 3 2 4 refer to enclosure applications Alternatively the plant room or enclosure may be mechanically ventilated section 2 3 2 5 re...

Page 11: ...ive connection to atmosphere of a combustion air duct Where the heater s is installed in a plant room and in room sealed mode ie with a positive connection to atmosphere of both flue and combustion ai...

Page 12: ...an provide ventilation openings then The plant room or enclosure needs to be mechanically ventilated at the rate of 4 14 m3 h of fresh air per kW or rated heat input It is a requirement that the mecha...

Page 13: ...bend corresponds to 0 8 Mtr of flue length In order to provide adequate natural draught the minimum length of horizontal flue must not be less than 1m For vertical flue installations the flue should...

Page 14: ...minal Where condensation is unavoidable traps should be included to encourage the condensates to flow freely to a point from which they may be released preferably into a gully The condensate pipe from...

Page 15: ...al flue Kit Option In this configuration the heater is connected to a vertical flue system discharging the products of combustion and bringing in the combustion air from outside the building in which...

Page 16: ...2 m 1 00 8 00 1 00 10 00 95 m 1 00 8 00 1 00 10 00 120 m 1 00 8 00 1 00 10 00 145 m 1 00 8 00 1 00 10 00 B22 Single flue Option In this configuration the heater is connected to a single flue pipe to d...

Page 17: ...rizontal flue system discharging the products of combustion and bringing in the combustion air from outside the building in which the heater is located The outlet inlet must be through the wall and ma...

Page 18: ...neutral and earth Wiring diagrams are also detailed within this manual section 6 0 The electrical supply isolator should be mounted adjacent to the air heater in an easily accessible position to allow...

Page 19: ...n delay prevents air being circulated until the desired temperature is achieved Limit control red button SET at 100c An adjustable high temperature manual reset limit control If this control needs res...

Page 20: ...ti heater installations and the effect they may have on other plant sharing the supply If it is necessary to fit a gas pressure booster the controls must include a low pressure cut off switch which mu...

Page 21: ...e to air flow 3 1 Electrical pre tests The electrical safety checks must include the following a Test for earth continuity b Test for resistance to earth c Check live and neutral connections are corre...

Page 22: ...n the governor as follows Clockwise to increase Anti clockwise to decrease q Check that the gas pressure remains satisfactory for all appliances on the same circuit r Undertake combustion tests checki...

Page 23: ...through contact with hot surfaces check conduit for signs of chaffing and for security Check all terminals are secure and free from escaped stray conductor strands 4 1 Servicing procedure major compon...

Page 24: ...e of a soft bristle brush and cloth Solvent wipes may be used to remove heavy soiling from the motor casing The electrical connections should be checked as follows The cover to the terminal box should...

Page 25: ...lts ensuring that the fan is square and the pulleys aligned g Check belt tension making final adjustments as necessary h Tighten and clamp fasteners to hold fan motor in position Automatic Controls Au...

Page 26: ...es Reset Limit thermostat Air pressure switch made Check flue fan connections Flue fan running Yes Replace flue fan Check flue is clear Change air pressure switch d Yes Spark ignition on Check HT lead...

Page 27: ...nge fan control Change fan motor or capacitor Fault finding cont d Burner starts but heater goes to overheat No Check air inlet discharge not restricted Yes Check for warm air short circuit wiring to...

Page 28: ...28 Wiring Diagram 33 66 448 PV 30 50 ON OFF Auto Ignition SC FM 230 50 1ph SmartCom Facia Mounted Controller 10A MCB SEQUENCE CONTROLLER...

Page 29: ...29 Wiring Diagram 33 66 446 PV 72 145 ON OFF Auto Ignition SC FM 230 50 1ph SmartCom Facia Mounted Controller SEQUENCE CONTROLLER...

Page 30: ...30 Wiring Diagram 33 66 450 PV 72 145 ON OFF Auto Ignition SC FM 415 50 3ph SmartCom Facia Mounted Controller 6A MCB SEQUENCE CONTROLLER...

Page 31: ...31 Wiring Diagram 33 66 451 PV 30 50 ON OFF Auto Ignition SC SZ 230 50 1ph Remote SmartCom Controller 10A MCB SEQUENCE CONTROLLER...

Page 32: ...32 Wiring Diagram 33 66 447 PV 72 145 ON OFF Auto Ignition SC SZ 230 50 1ph Remote SmartCom Controller SEQUENCE CONTROLLER...

Page 33: ...33 Wiring Diagram 33 66 453 PV 72 145 ON OFF Auto Ignition SC SZ 415 50 3ph Remote SmartCom Controller 6A MCB SEQUENCE CONTROLLER...

Page 34: ...34 Wiring Diagram 33 66 201 PV 30 50 ON OFF HI LO Auto Ignition CP4 230 50 1ph Remote CP4 Controller 10A MCB SEQUENCE CONTROLLER...

Page 35: ...35 Wiring Diagram 33 66 205 PV 72 145 ON OFF HI LO Auto Ignition CP4 230 50 1ph Remote CP4 Controller 6A MCB SEQUENCE CONTROLLER...

Page 36: ...36 Wiring Diagram 33 66 203 PV 72 145 ON OFF HI LO Auto Ignition CP4 415 50 3ph Remote CP4 Controller 6A MCB SEQUENCE CONTROLLER...

Page 37: ...37 10A MCB Wiring Diagram 33 66 206 PV 30 50 ON OFF HI LO Auto Ignition Less Controls 230 50 1ph No Controller SEQUENCE CONTROLLER...

Page 38: ...38 6A MCB Wiring Diagram 33 66 208 PV 72 145 ON OFF HI LO Auto Ignition Less Controls 230 50 1ph No Controller SEQUENCE CONTROLLER...

Page 39: ...39 6A MCB Wiring Diagram 33 66 207 PV 72 145 ON OFF HI LO Auto Ignition Less Controls 415 50 3ph No Controller SEQUENCE CONTROLLER...

Page 40: ...40 Wiring Diagram 33 66 454 PV 30 50 HI LOW Auto Ignition SC MZ 230 50 1ph Remote SmartCom Controller 10A MCB SEQUENCE CONTROLLER...

Page 41: ...41 Wiring Diagram 33 66 456 PV 72 145 HI LOW Auto Ignition SC MZ 230 50 1ph Remote SmartCom Controller SEQUENCE CONTROLLER...

Page 42: ...42 Wiring Diagram 33 66 457 PV 72 145 HI LOW Auto Ignition SC MZ 415 50 3ph Remote SmartCom Controller 6A MCB SEQUENCE CONTROLLER...

Page 43: ...FI GB GR HU IE IT IS LT LV NO PT RO SE SI SK TR I2H BE CZ NL FR DE IE IT ES CH PT GB SE SK SL PT PL TR I3P PL LU DE RO I2E PL I2LS PL I2LW Appliance Type B22 C32 C12 Electrical Protection IP20 7 0 Te...

Page 44: ...e purge time is 354 8 15 9 22 3 seconds The calculation to be conducted is given below for all models Model 30 Minimum pre purge time 398 0 100 CO2 1 Model 50 Minimum pre purge time 354 8 100 CO2 1 Mo...

Page 45: ...time is 898 4 39 51 22 7 seconds The calculation to be conducted is given below for all models Model 30 Minimum pre purge time 1007 7 300 CO2 2 01 Model 50 Minimum pre purge time 898 4 300 CO2 2 01 Mo...

Page 46: ...63 MIN INLET PRESS LPG mbar Ins WG 37 0 14 8 37 0 14 8 37 0 14 8 37 0 14 8 37 0 14 8 37 0 14 8 BURNER PRESSURE LPG mbar Ins WG 29 2 11 68 29 2 11 68 28 7 11 5 28 7 11 5 25 5 10 2 25 5 10 2 LPG PROPANE...

Page 47: ...4 144 33 66 011 33 66 011 33 64 145 33 64 145 Injector LPG Propane 33 67 322 33 67 322 33 66 014 33 66 014 33 64 147 33 64 147 Air Pressure Switch 33 62 119 33 62 119 28 40 139 28 40 139 28 40 139 28...

Page 48: ...00 189 263 1725 570 25 570 103 840 280 324 N A 72 1830 840 1395 130 255 311 1890 769 40 984 169 963 314 352 677 95 1830 840 1395 130 255 311 1890 769 40 984 169 894 314 352 677 120 1960 840 1625 130 2...

Page 49: ...49 Heater A B C D E F G H J K 30 50 140 75 270 815 1115 1360 170 150 100 100 72 145 225 85 330 900 1630 1860 210 200 130 130 Dimensions in mm s AIR FLUE Dimensions Vertical Co Axial Terminal...

Page 50: ...G B C 30 50 170 350 260 140 150 100 100 610 72 145 180 420 340 225 200 130 130 750 Ensure Terminal is located on the wall in this configuration TOP BOTTOM Dimensions in mm s AIR FLUE Dimensions Horizo...

Page 51: ...51 Notes...

Page 52: ...Limited reserve the right to change product specification without due notice Harry Taylor of Ashton Ltd Unit 1 3 Guildebridge Trading Estate South Street Ashton Under Lyne OL7 0HU United Kingdom Tele...