Haussmann Xpert 89335000, Operator'S Manual

Page 1: ...rts or for any other information please call our toll free number 1 866 206 0888 Register your product We invite you to register your product online to make future communications easier To do so simply visit our website www haussmanntools com SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry plac...

Page 2: ...in 688 mm x 512 mm Amps 15 7 5 Table Extensions Right Left Voltage 120 240 Extension Fence Capacity 24 in 610 mm Right Hz 60 Blade Size 10 in 254 mm RPM no load 3450 Blade Arbour 5 8 in 15 9 mm Overload Protection YES CUTTING CAPACITY MITRE GAUGE YES Maximum Cut Depth 90o 3 1 2 in 88 9 mm RIP FENCE YES Maximum Cut Depth 45o 2 1 4 in 57 1 mm Maximum Dado Cut Width 13 16 in 20 6 mm Maximum Dado Blad...

Page 3: ...d all bystanders must read and understand instruction manual before using this product SUPPORT AND CLAMP WORK KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not a...

Page 4: ...jects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard WARNING Z87 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses NOTE Glasses or goggles not in compliance with ANSI Z87 1 could seriously injure you when they break 13 WEAR A FACE MASK OR DUST MASK Sawing operation produces dust 14 SE...

Page 5: ...e anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence 14 AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade 15 NEVER USE SOLVENTS to clean plastic parts Sol...

Page 6: ...nce or other fixed object and rises from the table and is thrown toward the operator Kickbacks can be avoided by attention to the following conditions KICKBACK PREVENTION TIPS a Make sure the rip fence is parallel to the saw blade b Do not rip by applying the feed force to the section of the workpiece that will become the cut off free piece Feed force when ripping should always be applied between ...

Page 7: ... protect the operator from electrical shock IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric currents and reduces the risk of electric shock This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching receptacle that is properly installed and grounded in ac...

Page 8: ...ode and all local codes and ordinances The table saw is converted by re wiring the motor for 240 volts installing a 240 volt plug on the power supply cord and replacing the switch with one that is rated for 240 volt operation Be sure the 240 volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig 1 No adapter should be used with the 240 volt plug In all cas...

Page 9: ... casters rear casters 2 each I Caster assembly hardware bag 1 set Socket hex bolt long 1 Socket hex bolt 2 Socket hex bolt short 2 Hex nuts 3 6 mm hex key 1 WARNING To avoid injury from unexpected starting or electrical shock do not plug the power cord into a source of power during unpacking and assembly The cord must remain unplugged whenever you are adjusting assembling the saw The saw is heavy ...

Page 10: ... 10 5 4 1 10 10 7 8 9 6 3 2 A D M K L E C P Q G F I J B O Y Z N T R U V W X AA BB H S UNPACKING YOUR TABLE SAW ...

Page 11: ...lade tilt scale Table extension left Mitre gauge Power cord storage Dust port Rear rail Mitre gauge storage Table insert Anti kickback pawl storage Rip fence storage Pedal Caster Front rail Blade wrench push stick storage Blade guard storage Blade bevel lock handle Blade guard storage KNOW YOUR TABLE SAW Micro adjustment rollers ...

Page 12: ...ide of the blade It helps make accurate straight or angle crosscuts NON THROUGH SAWING refers to any cut that does not completely cut through the workpiece OVERLOAD RESET SWITCH Protects the motor if it overloads during operation provides a way to restart the saw PUSH STICK Used to push workpieces when performing ripping operations PUSH BLOCK Used for ripping operation when the workpiece is too na...

Page 13: ...ps are complete and you have read and understood the safety instructions ASSEMBLING STAND FIG A I 1 Unpack all parts and group by type and size Refer to parts list for quantities The number is labeled on each leg and leg support please identify before assembling 2 Bag C Attach the right top leg support 1 and the right bottom leg support 10 to the front right leg 2 and rear right leg 3 with six squ...

Page 14: ...re all screws and nuts are tight and stand is on a stable surface before mounting saw Although compact this saw is heavy and should be lifted with care Get the assistance of someone to lift and move the saw For your safety never connect plug to power source receptacle until all assembly and adjustment steps are complete and you have read and understood the safety instructions ASSEMBLING TABLE SAW ...

Page 15: ...ere should be no movement of the assembly Push down on the locking lever Fig L Blade guard assembly storage Fig M Storage brackets for blade guard assembly 1 are located on the right side of the saw base 1 Take the blade guard assembly 1 and locate the sliding locking knob 2 on the back of assembly 2 Slide the locking knob up and press the guard assembly down along the step 3 so that the ball enga...

Page 16: ...until rails are installed 5 Repeat these procedures for the right table extension Fig S ASSEMBLING THE FRONT AND REAR TABLE RAIL FIG T U Assembling the front rail Fig T 1 Identify the right front rail 1 and the left front rail 2 by rail scales 3 2 Bag R Attach the right front side cover 4 into right front table rail 1 Repeat for the left front rail 3 Bag S Place four long hex bolts 5 two short hex...

Page 17: ... lever 1 toward the front of the machine while spinning the blade until the latch locks into place and the blade will no longer turn 4 Place the blade wrench 2 on the arbour nut 3 5 Loosen and remove the arbour nut and the flange 4 by pulling the wrench toward the front of the machine 6 Then remove the blade 5 Clean but do not remove the inner blade flange before reassembling the blade Fig W INSTA...

Page 18: ...s 45 2 Turn the blade elevation handwheel and raise the blade to the maximum elevation 3 Place a combination square on the table and against the blade to check if the blade is 45 to the table 4 If the blade is not 45 to the table remove the back cover of the base by removing the screws two for each side 5 Adjust the blade tilting handwheel to make an adequate distance between the anchor block 1 an...

Page 19: ...et must be engaged in the riving knife slot and two holes in the set plate 6 Tighten the lock lever 1 7 Return the blade to 0 and place the table insert in position 1 2 3 Before connecting the table saw to the power source or operating the saw always inspect the blade guard assembly and riving knife for proper alignment and clearance with saw blade Check alignment after each change of bevel angle ...

Page 20: ...de body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife 3 2 1 INSTALLING BLADE GUARD ASSEMBLY FIG FF GG To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is disconnected from the power source outlet When installing the blade guard cover the blade teeth with a piece of folded cardboard to...

Page 21: ...nd left sides 1 Loosen the lock handle 1 to allow the mitre body 2 to rotate freely Position the mitre body at 0 so the positive detent secures its position Tighten the lock handle to hold the mitre body in position 2 If the pointer 3 requires adjustment loosen the screw under the pointer with a screwdriver Adjust the pointer to 0 on the scale then firmly tighten the adjustment screw 3 To change a...

Page 22: ...e rip fence indicator points to the scale on the front of the table saw Measurement shown by the indicator will provide the user with accuracy up to 1 16 in 1 6 mm Measurement shown is the distance from the blade to the side of the fence closest to the blade 1 To check the accuracy measure the actual distance to the side of the rip fence If there is a difference between the measurement and the ind...

Page 23: ...able saw 4 To turn the table saw OFF push the switch to the down position NOTE The switch cover is designed to allow the saw to be turned off by pressing on the cover either with a hand or knee 5 Remove yellow safety key when saw is not in use to prevent unauthorized usage Fig MM OVERLOAD PROTECTION FIG NN This saw has an overload reset button 1 that resets the motor after it shuts off due to over...

Page 24: ...CUTTING OPERATIONS There are two basic types of cuts ripping and crosscutting Ripping is cutting along the length and the grain of the workpiece Crosscutting is cutting either across the width or across the grain of the workpiece Neither ripping nor crosscutting may be done safely freehand Ripping requires the use of the rip fence and crosscutting requires the mitre gauge Before using the saw each...

Page 25: ...of the workpiece 2 4 Hold the workpiece firmly against the mitre gauge with the blade path in line with the desired cut location Move the workpiece to 1in 25 4 mm distance from the blade 3 3 1 2 5 Start the saw and wait for the blade to come up to full speed Never stand directly in line of the saw blade path always stand to the side of the blade that you are cutting on 6 Keep the workpiece against...

Page 26: ...the mitre gauge in the right side groove of the table 3 Set the blade 3 bevel to the desired bevel angle and tighten the blade bevel lock handle 4 Hold workpiece 2 firmly against the face of the mitre gauge throughout the cutting operation Fig UU MITRE CUTS FIG VV This sawing operation is the same as crosscutting except the mitre gauge is locked at an angle other than 0 1 Set the blade 3 to 0 beve...

Page 27: ...otor when in operation For your own safety always replace the blade blade guard assembly and blade insert when you are finished with the dado operation Fig XX WARNING 3 1 2 240V OPERATION CHANGING WIRES FIG YY ZZ To avoid injury disconnect the motor from power source outlet before reconnecting the wire The table saw has a dual voltage 120V and 240V motor To operate the table saw at 240V single pha...

Page 28: ... White Black Black Black Black CIRCUIT BREAKER SWITCH Motor Green GROUND CIRCUIT BREAKER SWITCH Black White White Black Black Bl ac k Black Terminal Block Rocker Switch Blue Black Black Brown White Power Cord White Black White Black Green GROUND Motor Green GROUND CIRCUIT BREAKER SWITCH Black White White Black Black Bl ac k Black Terminal Block Rocker Switch Blue Black Black White Power Cord White...

Page 29: ...ed rod are present lubricate using graphite or silicone These dry lubricants will not hold sawdust as would oil or grease CHANGING DRIVE BELT FIG aa bb All electrical or mechanical repairs should be attempted only by a trained repair technician Contact the nearest Service Centre for service Use only identical replacement parts Any other parts may create a hazard NOTE Occasionally changing the driv...

Page 30: ... blade for work being done 5 Gum or pitch on blade or table causing erratic feed 1 Replace blade 2 Turn the blade around 3 Remove blade and clean with turpentine and coarse steel wool 4 Change the blade 5 Clean blade or table with turpentine and steel wool Material kicked back from blade 1 Rip fence out of adjustment 2 Riving knife not aligned with blade 3 Feeding stock without rip fence 4 Riving ...

Page 31: ...aranteed for domestic use against manufacturing faults for a period of 36 months from the date of purchase This guarantee does not affect your statutory rights In case of any malfunction of your tool failure missing part etc please contact one of our service technicians at our toll free service line at 1 866 206 0888 from 8 AM to 6 PM Monday to Friday Eastern time RONA reserves the right to repair...

Page 32: ...2W7U REAR BRACKET 2 0K7F CR RE ROUND WASHER HD SCREW M5 0 8 8 8 2W7V TABLE 1 0K7K CR RE ROUND WASHER HD SCREW M6 1 0 12 2 2W89 TABLE SUPPORT ASS Y 1 0K94 CR RE TRUSS HD TAPPING SCREW M5 12 16 1 2W8M BODY 1 0K9P CR RE TRUSS HD TAPPING SCREW M6 14 12 1 2W8N RACK 2 0KA0 CR RE PAN HD TAPPING SCREW M5 12 20 2 2W8P CLAMP BAR 1 0KB9 CR RE PAN HD TAPPING SCREW M5 16 10 7 2W8U DUST COLLECTOR 1 0KC8 CR RE T...

Page 33: ... 33 MANUAL OPERATOR S 10 IN TABLE SAW MODEL NO PT2502RN SCHEMATIC ...

Page 34: ... T 6 5 1 2ZU1 RRONT RIGHT LEG NO 2 1 0KPQ HEX NUT 3 8 16UNC T 8 1 2ZU2 REAR RIGHT LEG NO 3 1 0KQY LOCK NUT M8 1 25 T 8 3 2ZU4 FRONT LEFT LEG NO 5 1 0KRR SERRATED TOOTHED HEX FLANGE NUT M8 1 25 T 7 5 22 2ZU6 FRONG LEG SUPPORT NO 7 1 10LF HEX NUT M6 1 0 T 4 4 2ZU7 REAR TOP LEG SUPPORT NO 8 1 10LU ADJUSTABLE FOOT 1 2ZU8 REAR BOTTOM LEG SUPPORT NO 9 1 22VB CUSHION 3 2ZUS REAR LEFT LEG NO 6 1 2EDZ HOOK...

Page 35: ...R φ5 1 2E7A ARMATURE ASS Y 1 0JBA WAVE WASHER BWW 6203 1 2PWE MOTOR REAR COVER 1 0KF2 CR RE PAN HD SCREW M3 0 5 6 2 2WF8 FRONT HOUSING 1 0KRP SERRATED TOOTHED HEXAGON FLANGE NUT M5 0 8 T 5 4 2WWD MOTOR ASS Y 1 0KSR STRAIN RELIEF 2 2WWF MOTOR HOUSING ASS Y 1 0LYY CONTACK PLATE 1 2WWJ FIELD ASS Y 1 0LZ0 CENTRIFUGAL STARTER 1 Y41A SPRING PIN 1 0LZC CAPACITOR 1 Y48V CR RE PAN HD SCREW M5 0 8 230 4 0Q1...

Page 36: ...ON Use good quality plywood or solid wood Use 1 2 in 13 mm or 3 4 in 19 mm material Push stick MUST be thinner than the width of material being cut Drill Hole for Hanging Notch for Prevent Hand from Slipping Cut Here to Push 1 2 in 13 mm Wood Cut Here to Push 3 4 in 19 mm Wood ...