Hayward EcoStar SP3400VSP, Technical Installation Manual

Page 1: ... 2015 Hayward Pool Products EcoStar EcoStar SVRS Technical Installation Guide SP3400VSP SP3400VSPVR Drive r1 13 Interface r3 0 8 residential Interface r3 0 8C commercial ...

Page 2: ...ents Safety Precautions Page 1 Installation Page 2 14 Programming Page 15 29 Operation Page 30 31 Programming Scenarios Page 32 Disassembly Assembly Page 33 38 Password Commercial Page 39 40 Diagnostic Menu Page 41 ...

Page 3: ...ous property damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle Before working on drive or motor turn off power supply to the drive Failure to bond drive to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installa...

Page 4: ...pools care should be taken to insure the maximum flow does not exceed the capacity of the pipe and equipment fig 1 MAXIMUM RECOMMENDED SYSTEM FLOW RATE BY PIPE SIZE 1 5 51gpm 8fps 38gpm 6fps 2 84gpm 8fps 63gpm 6fps 2 5 120gpm 8fps 89gpm 6fps 3 184gpm 8fps 138gpm 6fps Refer to equipment manuals for flow rates Figure 1 Page 2 Note length of pipe L between pump suction port and first elbow or fitting...

Page 5: ...tallation Electrical Remove the electrical cover plate as shown below fig 2 3 4 Figure 2 Figure 3 Figure 4 Page 3 Note If power is removed from the pump all settings will be protected for at least 5 years ...

Page 6: ...all mounted interface Wiring connection for incoming motor wires Wiring plug for relay connected controls stop switch Wiring plug for data link with Hayward Goldline compatible software controls Wire connection for incoming line voltage 230v Channel for running low voltage data cable ...

Page 7: ...ted first Conduit Connections There are two on the pump One for high voltage and the other for the low voltage data cable Make sure the unit is both bonded and grounded Figure 6 Page 5 Note When connecting high voltage for an EcoStar that is data connected to a Hayward Goldline control voltage needs to come directly from a breaker in the control or in the case of an OnCommand directly from the mai...

Page 8: ...7 2 Remove the interface assembly as shown fig 8 3 Reposition interface assembly as shown fig 7 9 10 11 and re secure with the two screws fig 7 The interface assembly on the EcoStar can be configured in four different positions Page 6 Figure 11 Figure 7 Figure 9 Figure 10 Figure 8 ...

Page 9: ...ock for connecting to the interface assembly Maximum 500 for data cable used for wall mount or control connection 2 After removal of the interface assembly Page 7 remove the plug connecting the drive to the interface fig 12 3 Plug is permanently attached fig 13 install the blank cover over the plug fig 14 Figure 14 Figure 13 Figure 12 Page 7 ...

Page 10: ...rtment as shown fig 16 6 You will need to procure a six wire data cable as short as possible and attach the wires to the data plug as shown fig 17 taking care to note the color and corresponding number next to the data plug fig 15 Figure 15 Figure 16 Figure 17 Page 8 Data cable is routed separate of high voltage and in it s own channel within the motor electrical compartment Data Plug ...

Page 11: ...Attach the six wires to the new data plug as shown taking care to note the color and corresponding number on the data plug as you did with the data plug on the pump fig 20 Install the plug into the interface assembly fig 19 9 Attach the interface assembly to the mounting bracket with the two screws provided fig 21 Figure 18 Figure 19 Figure 20 Figure 21 Page 9 ...

Page 12: ...on the pump to 3 on the controller and 1 on the pump to 4 to the controller as shown fig 22 23 Reinstall plugs Wire colors can be different as those shown as long as they match point to point Control Data Plug Figure 23 Figure 22 Page 10 8 7 2 3 1 4 Installation Hayward Goldline Controls Compatible software shown below Note When connecting high voltage for an EcoStar that is data connected to a Ha...

Page 13: ...trol box The Load Out side will feed the incoming high voltage for the pump fig 24 Cable used for data connections should be rated for maximum voltage in motor compartment Installation Relay Connected Controls Non Hayward Goldline compatible software third party controls Fig 24 Filter Pump Replay AUX Relay AUX Relay AUX Relay ...

Page 14: ... needs to be wired with 2 4 6 on the pump terminal as shown fig 25 Page 12 Fig 25 Filter Pump Replay AUX Relay AUX Relay AUX Relay 4 The other leg of the 24 VAC connection on the pump terminal needs to be wired to the line side of the relays in series as shown fig 25 Installation Relay Connected Controls Non Hayward Goldline compatible software third party controls ...

Page 15: ... Page 13 Fig 26 Filter Pump Relay 1st Aux 1 2nd Aux 3 Timer 1 Speed On Off Off Timer 2 Speed On On Off Timer 3 Speed On Off On Timer 4 Speed On On On Filter Pump Relay 1st Aux 1 Timer 1 Speed On Off Timer 2 Speed On On Filter pump relay plus 3 aux relays allows control of eight speeds Filter pump relay plus 2 aux relays allows control of 4 speeds Filter pump relay plus 1 aux relay allows control o...

Page 16: ... on the pump terminal need to be wired to the emergency switch fig 29 Note The emergency switch needs to be a latching style that is normally open NO Some switches have wiring for both NO and NC normally Closed Refer to the e switch for its internal wiring When the switch is pressed the 24v circuit is completed and the pump will shut down operation Page 14 Fig 29 Remote stop switch purchased separ...

Page 17: ...ammed even if the pump is not running QUICK CLEAN Elevates the speed of the pump to max set speed for cleaning Places SVRS in unprotected mode if included with pump 1 hour default timer Unprotected mode requires manual verification STOP RESUME When pressed it will stop the pump for maintenance end a favorite speed choice or end quick clean Pressed again the pump will resume normal operations LED w...

Page 18: ... 1750 RPM 50 7 days a week from 12 00 am 11 45 pm 2 Since timer 1 has a factory default setting the pump will come on and run until the timer is changed or set as off Press the button fig 32 to select the Configuration menu fig 33 3 Press and hold down the buttons as shown to unlock and enter the Configuration menu fig 33 Page 16 Fig 33 Fig 31 Fig 32 ...

Page 19: ...creen you will be asked to press the button to enter the Configuration Menu fig 34 5 On the next screen it will tell you how to use the buttons to adjust and the to go to the next item fig 35 Press the button to continue Page 17 Fig 35 Fig 34 ...

Page 20: ...time by pressing the button to access or skip by pressing the button fig 36 7 You now Use the button to highlight the day hour minute and AM PM Use the buttons to change fig 37 After setting the AM PM press the button to continue Page 18 Programming Configuration ...

Page 21: ...ndicator for RPM revolutions per minute or of full speed 100 equals 3450 RPM by pressing the buttons fig 38 39 The setting you select will be used throughout programming Press the button to continue Programming Configuration Fig 39 Fig 38 ...

Page 22: ...pm 29 Press the button to continue 10 You will now see the MIN allowed speed Same as 10 above for setting speed fig 41 Press the button to continue Note When hooked up to a Hayward Goldline compatible software controls place the MIN and MAX settings at the lowest and highest settings respectively so as to not conflict with the setting within the controller Page 20 Programming Configuration Fig 41 ...

Page 23: ...ndalone and Relay Control modes Press the button to continue 12 You will now see the Remote Control Mode screen Use the buttons to toggle between Stand alone Hayward Stand alone or Hayward Goldline compatible software controls or Relay Control other controls including third party models fig 43 44 Press the button to continue Page 21 Fig 43 Fig 44 Fig 42 Programming Configuration ...

Page 24: ...a linked to a Hayward Goldline compatible software control v4 20 or less will only recognize address 1 Pool Filter and address 2 Aux 1 Spa Filter ProLogic control software v4 30 or higher will allow for the control of up to 8 EcoStars assignable to individual relays Auxiliaries fig 45 Press the button to continue Note In the Hayward Goldline compatible software mode the timers do not need to be se...

Page 25: ...ill be asked to set the Low Temp Speed fig 47 The default is 1000 rpm 29 This speed can be adjusted between 600 rpm 17 and 3450 rpm 100 by pressing the buttons Press the button to continue Fig 48 Note Low Temp operation is for drive protection only Programming Configuration 17 In this screen you will be asked to set the Drive Temp Setting fig 48 Default is 41º F This Temperature can be adjusted be...

Page 26: ...or the Stand alone feature is being used the timer menus would be the next to program There will be a screen telling you to use the timers mode to set or change time clock perimeters Press the button to continue Fig 50 Page 24 Fig 49 If you have an HCP3400VSP or HCP3400VSPVR commercial EcoStar please refer to page 39 for directions on setting password protection Otherwise continue with this page P...

Page 27: ... on controller will start and stop pump Note All speed settings in the timer menu are limited to the Max Settings set in Configuration 1 Press the button until you see the Timers Menu fig 51 Press the button to continue 2 Timer 1 will be factory set to 1725 rpm 50 7 day operation from 12 am to 11 45 pm fig 52 This is used to run the pump if the data link fails on control connected pumps Timer 1 ca...

Page 28: ...on to go to the next timer 4 This screen allows you to rename Timer 1 to match a selection including Cleaner Water Feature Clean etc by pressing the button fig 54 Press the button to continue 5 This screen will allow you to adjust the speed setting from 600 RPM 17 to 3450 RPM 100 by pressing the buttons fig 55 Press the button to continue Page 26 Fig 53 Fig 54 Fig 55 ...

Page 29: ... be active You can choose an individual day 7 day or 5 day by using the button fig 57 Press the button to continue to the next timer Note There are 8 timers available The lower numbered timer will be the most dominate If setting one timer to cover low speed for overall time period make it timer 8 as it is the least dominate Setting the start and stop time the same will disable that timer and show ...

Page 30: ...llows you to select a variety of names to apply to this Speed button fig 59 Press the button to continue 3 While in this screen you can change the Speed duration from 30 minutes to 12 hrs in 30 minute increments by pressing the button fig 60 Press the button to continue Page 28 Fig 58 Fig 59 Fig 60 Note The timers active light is now on as the timers have been set per previous steps ...

Page 31: ...n to continue 5 You can now set Speed 2 3 4 following the directions for Speed 1 After Speed 4 is set press the button to continue Page 29 Fig 61 Note Refer to page 30 for instructions on speed changing while operating speeds NOTE If at any time during settings for any menu item you press the menu button you will be asked to confirm any changes ...

Page 32: ...eved within 15 minutes 4 The consumption in watts will show on the display while the pump is running 5 If the EcoStar you are using is an SVRS model and there is a trip both the Stop Resume and Check System lights will be illuminated and the trip message below will be displayed on the interface Clear the reason for SVRS Trip then press the Stop Resume button to restart the pump The SVRS trip will ...

Page 33: ...EM LED LED will illuminate solid when there is an error condition It will blink when in the quick clean mode with the SVRS models TIMERS ACTIVE LED LED will illuminate once the timers have been programmed Even if the pump is not running STOP RESUME When pressed it will stop the pump for maintenance end a favorite speed choice or end quick clean Pressed again the pump will resume normal operations ...

Page 34: ... pump kicks into the speed needed for cleaner to operate Goes back to timer 8 speed at 12 noon 1 pm 3 pm Timer 2 At 1 pm pump kicks into speed needed for solar operation Goes back to timer 8 speed at 3 pm The lower the timer number the higher the priority In other words timer 1 will override timer 8 settings if they are set over each other Page 32 Speed settings can be set to meet spa jet or any w...

Page 35: ...the drive and motor area for this guide The wet end disassembly of the EcoStar is exactly like the standard TriStar pump Interface Assembly Motor Fan Shroud Variable Speed Drive Wiring Compartment Cover Figure 63 Page 33 Motor Disassembly Assembly ...

Page 36: ...bly 1 Shut down power to the pump by moving the breaker supplying power to the pump to the off position 2 Remove the screw as shown fig 64 Remove the wiring compartment cover as shown fig 65 Figure 65 Figure 64 Page 34 ...

Page 37: ...wo screw as shown fig 66 4 Remove the interface assembly from the Motor drive fig 67 5 Remove the plug as shown fig 68 and place the interface assembly aside Figure 67 Figure 68 Figure 66 Page 35 Disassembly Assembly ...

Page 38: ...reassembly to tighten these screws fully as they act as the ground between the drive and the motor 7 Pull the three wire connectors off the spade terminals as shown Note the color designation for each spade when reassembling fig 71 72 Figure 72 Figure 71 Figure 69 Figure 70 Page 36 Disassembly Assembly ...

Page 39: ...the hole size fig 74 The bottom of the drive is called the heatsink fig 73 74 During reassembly make sure all three wires are pulled completely through the hole provided to prevent pinching between the motor and the drive 10 The drive assembly is one sealed unit and cannot be disassembled It is replaced as an assembly Make sure any debris is removed before reassembly Figure 73 Figure 74 Page 37 He...

Page 40: ...emove the fan Shroud Note The fan shown fig 76 comes as part of the motor assembly It should also be noted that the fan shroud can be installed upside down Square top section of shroud should always be on the top section of motor Page 38 Figure 75 Figure 76 Disassembly Assembly ...

Page 41: ...inue 2 At this point fig 78 you can set the Password Timeout in 15 min increments up to 3 hrs by pressing the button If you enable this feature and the timeout has elapsed the user will be prompted to enter the password the default password is 1234 to re enter if a new one had not been set Press the button to continue 3 At this point fig 79 you will be prompted to change the password by pressing t...

Page 42: ...d the button to move between password characters and on to the next screen 5 When you press any key other than the Stop Resume button after the timeout has passed you will be asked to enter the password fig 82 Resume configuration on page 24 Note If the password has been changed it may be reset to factory default by pressing and holding the speed 1 and 4 buttons at the same time while powering on ...

Page 43: ...hin Range Motor Current 1 1A 0 13 0A Power Usage 225W 0 2650W Product Version SP3400VSP Driver 78C Heatsink 67C Com Bus Online addr 1 Displays firmware of both drive and display Also shows too high or too low Motor current range shown in Power usage range shown in Temperature of heatsink and drive in Celsius Status of com link between VSC and Hayward control Reads offline when not connected By pre...