Heat&Glo NORTHSTAR-BK, Installation Manual

Page 1: ...n a a AR S R IS il en in sa e oo as e la e Ale t il en an a ults to a a s o i te e atu es High temperatures may ignite clothing or other flammable materials ee lot in u nitu e a e ies an ot e a a le ate ials a a INSTALLER Leave this manual with party responsible for use and operation OWNER Retain this manual for future reference NORTHSTAR BK NORTHSTAR GT NORTHSTAR NT NOTICE DO NOT discard this man...

Page 2: ...i les 12 2 Re u e Mantel Hei t O tional a in onst u tion Re ui e 12 onst u t t e ase 13 D a e t e i e la e 14 Se u e an evel t e i e la e 14 ote tive Metal Hea t St i s 15 G a in Mate ial 15 H Outsi e Ai it 16 I Heat one it O tional 18 4 Electrical Wiring 5 Chimney and Termination Requirements A i ne Re ui e ents 22 O sets Retu ns 23 Te ination Re ui e ents 24 6 Chimney Installation A T i al i ne ...

Page 3: ...staller o usti le ate ials not installed in non o usti le areas e i ie all lea an es eet installation anual e ui e ents Mantels an all o e tions o l it installation anual e ui e ents ote tive ea t st i s an ea t e tension installe e anual e ui e ents Fireplace Setup Section 8 Pg 38 All a a in an ote tive ate ials e ove i e i a le an e a i lan et installe o e tl a ia an oo s o e l installe All a a ...

Page 4: ... with local codes In the absence of local codes you must comply with the UL127 UM 84 HUD and NFPA211 in the U S A and the ULC 610 M87 and CAN CSA B365 Installation Codes in Canada WARNING Risk of Fire Hearth Home Technologies disclaims any responsibility for and the warranty and agen cy listing will be voided by the following actions DO NOT install or operate damaged fireplace modify fireplace ins...

Page 5: ...atest edition or the Canadian Electric Code CSA C22 1 A 110 120 A i uit o t is o u t ust e ote te it oun ault i uit inte u te ote tion in o lian e it t e a li a le ele t i al o es en it is installe in a lo ations WARNING Improper installation adjustment alteration service or maintenance can cause injury or property dam age 5 Heat Glo NORTHSTAR 480 2360 Installation Manual Rev D 05 30 13 ...

Page 6: ...e s r o o f p r e f e r a b l y w it h o u t a f f e c t ing r o o f r a f t e r s S t o r m C o l l a r O f f s e t R e t u r n w it h h a ng e r s t r a p s A t t ic ins u l a t io n s h ie l d m u s t b e u s e d h e r e t o k e e p ins u l a t io n a w a y f r o m c h im ne y if a t t ic is ins u l a t e d F r a m ing h e a d e d o f f in c e il ing j o is t s M a nt e l D e c o r a t iv e f a...

Page 7: ...e framing and chimney sections B Design and Installation Considerations NOTICE Check building codes prior to installation Installation M ST o l it lo al e ional state an national o es an e ulations onsult insu an e a ie lo al uil in ins e to e o ials o aut o ities avin u is i tion ove est i tions installation ins e tion an e its 1 Selecting Fireplace Locations T is e la e a e use as a oo ivi e ins...

Page 8: ...ofs Windward Leeward Recommended Location Above peak Recommended Insulated exterior chase in cooler climates Recommended Location Above peak Inside heated space Location NOT recommended Too close to tree Below adjacent structure Lower roof line Avoid outside wall M a r g ina l L o c a t io n Wind loading possible Figure 2 3 Recommended Chimney Locations Install t e outsi e ai it it t e inta e a in...

Page 9: ... o a a e ent s ste o onents an oo s a e s i e in se a ate a a es Re o t to ou eale an a ts a a e in s i ent Read all the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit E Fireplace System Requirements T e e la e s ste e ui e ents onsist o t e ollo in i e la e i e i in lu e it e la e Doo in lu e it e la e...

Page 10: ...6 in 1 0 24 m m 43 1 3 1 6 in 1 1 0 0 m m 37 in 9 40 m m 40 in 1 0 1 6 m m 43 in 1 0 1 6 m m 1 in 25 m m 5 7 8 in 1 49 m m 6 1 2 in 1 65 m m 9 1 1 1 6 in 246 m m F a n E l e c t r ic a l A c c e s s r ig h t s id e o f f ir e p l a c e Figure 3 1 Fireplace Dimensions 10 Heat Glo NORTHSTAR 480 2360 Installation Manual Rev D 05 30 13 ...

Page 11: ...a t io n S h ie l d C e il ing F ir e s t o p c e il ing r o o f a t t ic c e il ing C e il ing F ir e s t o p O f f s e t R e t u r n w it h h a ng e r s t r a p s S t o r m C o l l a r R o o f F l a s h ing 2 in 5 1 m m m in 2 in m in 5 1 m m M u s t h a v e 2 in 5 1 m m m inim u m c l e a r a nc e t o h e a d e r 2 in 5 1 m m m in 2 in 5 1 m m m in 2 in 5 1 m m m in 1 in 25 m m t o s id e o f a...

Page 12: ...n 1 5 24 m m f r o m b a s e o f f ir e p l a c e 1 2 in 30 5 m m 46 1 4 in 1 1 75 m m 24 in 61 0 m m 2 in 5 1 m m 48 1 4 in 1 226 m m 42 1 4 in 1 0 73 m m The finished cavity depth must be no less than 24 in 610 mm from the finished backwall to the outside of front wall framing Figure 3 3 Framing the Fireplace WITHIN ENCLOSURE AREA i e la e to a all 1 in 25 i e la e to si e all 1 in 25 Du t oots ...

Page 13: ...id e w a l l s s h o u l d b e ins u l a t e d Figure 3 5 Chase Constructions 1 i e la e an i ne en lose in an e te io ase 2 i ne o set t ou e te io all an en lose in ase 3 ase onst u te on oo T e ase is onst u te usin a in ate ials u t e sa e as t e alls in ou o e A va iet o si in ate ials a e use in lu in i stone venee i o stan a si in ate ials In onst u tin t e ase seve al a to s ust e onsi e e...

Page 14: ... 2 An a in a oss t e to o t e e la e ust e a ove t e level o t e to stan o s No e ess a ove stan o s The nis e avit e t ust e no less t an 24 in 610 o t e nis e a all to t e outsi e o ont all a in a in ust e ten st ai t u all t e a to t e eilin CAUTION Risk of Cuts Abrasions Wear protective gloves and safety glasses during installation Sheet metal edges are sharp WARNING Risk of Fire Prevent conta...

Page 15: ...ace may ignite flooring or concealed combustible surfaces Protective metal hearth strips MUST be installed Hearth extensions MUST be installed exactly as specified WARNING Risk of Fire Follow these instructions exactly Facing materials must be installed properly to prevent fire No materials may be substituted without authorization by Hearth Home Technologies G Facing Material TOOLS NEEDED o e e il...

Page 16: ...t e i e it sili one to event oistu e enet ation an ai lea s Seal et een t e outsi e ai inlet oo an t e ouse it sili one to event ai in lt ation CAUTION Risk of Cuts Abrasions Wear protective gloves and safety glasses during installation Sheet metal edges are sharp CAUTION Risk of Fire or Asphyxiation DO NOT draw outside combustion air from wall floor or ceiling cavity or enclosed spaces such as an...

Page 17: ... e r m ina t io n c a p N O U s e o nl y d u c t m a t e r ia l s s p e c if ie d b y m a nu f a c t u r e r Figure 3 11 Outside Air Installation Figure 3 12 Outside Air T e r m ina t io n C a p s u p p l ie d w it h f ir e p l a c e 6 in 1 5 2m m m e t a l f l e x o r r ig id p ip e O p e n C l o s e K no b f o r o u t s id e a ir C L O S E O P E N 1 Heat Glo NORTHSTAR 480 2360 Installation Manua...

Page 18: ...f r o m r e g is t e r t o c e il ing I Heat Zone Kit Optional T e Heat one a esso it onve s a ai o t e e la e t ou ai u t s to e ote lo ations in t e sa e oo o ot e oo s o t e uil in ou a install 1 o 2 Heat one its on t e e la e Installation o t is it MUST e e o e a uali e se vi e te ni ian I an a ts a e issin o a a e onta t ou lo al eale e o e sta tin installation DO NOT install a a a e it T is ...

Page 19: ...n o t e ai e iste an an ousin asse l ut a 5 8 in 13 5 8 in 143 346 ole et een a in e e s all stu s o oo oists T e a ets an e otate 180 an ounte to t e a si e o t e 2 4 i ne essa See i u e 3 16 NOTICE The fan and electrical connections must be accessible for servicing per local code requirements NOTICE If the fan housing is installed in a 2 x 4 wall the front of the housing will protrude approximat...

Page 20: ...eostat an ROM t e all eostat to t e an un tion o se i e nuts to se u e t e 110 A se vi e i es to t e ot la an neut al ite an i es an s e t e 110 A oun i e to t e un tion o See i u e 3 1 Se u e t e etu n ai ille to t e an ousin a in su e it is us T e ille ust e installe it t e louve s ointin o n NOTICE DO NOT USE ADJUSTABLE REGISTERS J u nc t io n B o x R e m o v e d W ir e C l a m p W ir e N u t s...

Page 21: ...wire with ground standard wall mount junction box wire nuts Re ove un tion o ove late on t e otto i t si e o t e e la e T ea t e 14 3 it oun i e t ou t e o enin it t e st ain elie on t e ove late Mat olo s to i e a ness e to e ite to ite et an se u e it i e nuts WARNING Risk of Fire DO NOT apply combustible fin ishing materials over any part of the front of this fireplace The metal fireplace face ...

Page 22: ...during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint A Chimney Requirements e ti al istan es a e easu e o t e ase o t e e la e as s o n in i u e 5 1 5 Chimney and Termination Requirements Table 5 2 Chimney Component Dimensions Table 5 1 Chimney Requirements Mini u ove all st ai t ei t 13 t 3 6 Mini u ei t it o...

Page 23: ...i ne oints o 1 1 4 in 32 e tive len t is uilt into t is a t B Offsets Returns se an o set etu n to ass ove ea o st u tions An o set an etu n an e use as a sin le entit o se a ate i ne se tion s WARNING Risk of Fire DO NOT use offset returns greater than 30 Chimney draft will be restricted and could cause overheating and fire Secure offsets with screws not to exceed 1 2 13 mm in length Secure retur...

Page 24: ...G a s T e r m ina t io n C a p A P e r p e nd ic u l a r W a l l I f u s ing d e c o r a t iv e c a p c o v e r s t h is d is t a nc e m a y ne e d t o b e inc r e a s e d R e f e r t o t h e ins t a l l a t io n ins t r u c t io ns s u p p l ie d w it h t h e d e c o r a t iv e c a p c o v e r I n a s t a g g e r e d ins t a l l a t io n w it h b o t h g a s a nd w o o d t e r m ina t io ns t h e...

Page 25: ... x c e e d 30 f r o m v e r t ic a l S u p p o r t s t r a p s f o r o f f s e t s r e t u r ns m u s t b e s e c u r e d t o a d e q u a t e f r a m ing C e il ing f ir e s t o p s a r e r e q u ir e d w h e r e c h im ne y p a s s e s t h r o u g h c e il ing o r f l o o r A t t ic S h ie l d is r e q u ir e d w h e r e c h im ne y p a s s e s t h r o u g h a t t ic Figure 6 1 Typical Chimney Sy...

Page 26: ...e lo e se tion ull on t e to se tion to a e su e it is ull en a e an ill not se a ate ou a use 6 o 8 s eet etal s e s no lon e t an 1 2 in 13 to asten i ne se tions to et e Do NOT enet ate inne ue WARNING Risk of Fire You MUST use screws pro vided to fasten offset returns to chimney sections to keep the chimney parts from twisting Failure to do so could cause fire asten o set etu ns to i ne se tio...

Page 27: ... Seal a oun t e a an e it aul to sto ai o ettin into t e ase see i u es 6 4 W ir e T ie s 4 F l e x Seal Seal Figure 6 4 Installing Flex Pipe WARNING Risk of Fire The flex pipe must never be compressed or deformed Restricting the airflow inside the flex pipe may increase flue pipe temperatures causing a chase fire 2 Heat Glo NORTHSTAR 480 2360 Installation Manual Rev D 05 30 13 ...

Page 28: ...nd j o is t s 2 in 5 1 m m c l e a r a nc e 2 in 5 1 m m c l e a r a nc e Catalog A B in mm in mm S338 14 1 2 368 14 1 2 368 S33 14 1 2 368 18 3 8 46 S340 14 1 2 368 23 584 WARNING Risk of Fire DO NOT seal area between firestop opening and chimney pipe except where they en ter the attic or leave the warm air envelope of the home use 600 F sealant Figure 6 6 Installing the Ceiling Firestop en o set...

Page 29: ... a ins t p ip e A t t ic I ns u l a t io n S h ie l d C e il ing F ir e s t o p 1 0 1 2 in 267 m m 1 4 1 2 in 368 m m d ia m e t e r I ns u l a t io n I ns u l a t io n P ip e P ip e 2 in 5 1 m m a ir s p a c e 6 T a b s b e nt in 9 0 T a b s b e nt in t o r e s t a g a ins t p ip e A t t ic I ns u l a t io n S h ie l d C e il ing F ir e s t o p 1 0 1 2 in 267 m m 1 4 1 2 in 368 m m d ia m e t e r...

Page 30: ...E REQUIRED for manufactured homes o ate t e oint e e t e i ne ill e it t e oo lu in o n to t e ente o t e i ne a out ut an a e a 14 1 2 in 368 s ua e o enin easu e on t e o i ontal t ou t e eilin an oo st u tu e Consult local codes for framing details T e t i le ust e ten o letel t ou t e oo st u tu e s iel in o usti le ate ials ive lo ation oles ave een ovi e to allo o a va iet o eilin oo t i nes...

Page 31: ...i e o enin to ee ate out ovi e a 1 8 in 3 a a oun t e ue i e Slo e t e ase to o n a a a o t e o enin WARNING Risk of Fire DO NOT caulk the pipe to the chase top collar aul all sea s to event lea s S l o p e D o w nw a r d 1 4 in p e r f o o t m inim u m T u r n d o w n D r ip E d g e C h a s e 2 in 5 1 m m C o l l a r o n C h a s e T o p 0 1 8 26 g a m in G a l v a niz e d C h a s e T o p Figure 6...

Page 32: ... T e r m ina t io n C a p C h a s e 1 4 1 2 in 368 m m M a x im u m C o l l a r 2 in 5 1 m m M inim u m H e ig h t C a u l k g a p s b e t w e e n s t o r m c o l l a r p ip e a nd s t o r m c o l l a r c h a s e t o p D o N O T b l o c k a ir h o l e s 3 c l ip b r a c k e t s S l ip o v e r c h a s e c o l l a r a nd a t t a c h w it h s c r e w s p r o v id e d T e r m ina t io n c a p p ip e a...

Page 33: ... l a ng e o f t h e t e r m ina t io n c a p a nd o n t o p o f e a c h s c r e w t o h e l p p r e v e nt l e a k s 2 in 5 1 m m m a x im u m 4 3 4 in 1 21 m m m a x im u m T h e l a s t s e c t io n o f p ip e m u s t s t o p b e t w e e n 2 in 5 1 m m a b o v e t h e t o p o f t h e c h a s e a nd 4 3 4 in 1 21 m m b e l o w t h e t o p o f t h e c h a s e Figure 6 18 Installing a TS345 TS345P ...

Page 34: ...E The decorative fascia must be removable for future serviceability of the automatic combustion control Figure 7 1 Install the Finishing Template Note DO NOT e ove an ta s B Finish the Wall se a et o to el o a so t us to e ove an ust o i t o t e non o usti le a in ate ial A l a non o usti le a esive to atta tile stone o ot e non o usti le nis in ate ials e anu a tu e s inst u tions 1 Stone Brick F...

Page 35: ...aces Protective metal hearth strips MUST be installed Hearth extensions MUST be installed exactly as specified A ea t e tension ust e installe it all e la es to ote t t e o usti le oo in ont o t e e la e o ot a iant eat an s a s ou M ST use a ea t e tension it t is e la e Re e to i u e 4 o ini u i ensions T is e la e as een teste an a ove o use it a ea t e tension insulate to a ini u R value o 2 0...

Page 36: ...is h m a t e r ia l Figure 7 4 Fireplace and Hearth Extension Flush on the Floor Raise Hea t tension a in T e ea t a in ust e onst u te o non o usti le ate ials su as etal a in o e uivalent ate ial an to e it t o H 4s o e uivalent ate ial Ta le 2 When creating the platform allow for the thickness of the non combustible finishing materials i u e 5 O u t e r C a n F l a ng e N o n c o m b u s t ib l...

Page 37: ...c e f inis h e d o p e ning w it h no n c o m b u s t ib l e g r o u t t o p r e v e nt r is k o f f ir e a nd c o l d a ir inf il t r a t io n 7 10 0 45 1 4 in 115 0 m m 47 1 2 in 12 0 7 m m N O N C O M B U S T I B L E Z O N E Figure 7 6 E Non Combustible Sealant Material A te o letin t e installation o non o usti le ate ial in t e e ui e non o usti le one an t e non o usti le nis in ate ial ove ...

Page 38: ...ut e o Re ove ne i set o o an la out to ia a as s o n in i u e 8 2 a otto i s in e o Install ea i s on t e to o t e otto i s Sli e to o i s un e li on a o e o all an us otto o i a Install si e i s Sli e to o i un e li s on si e o e o an us t e otto o t e i until it is us it t e si e o t e e o Figure 8 1 Fire Brick Configurations Figure 8 2 Fire Brick Configurations Table 8 1 3 3 3 3 3 3 1 1 1 1 1 ...

Page 39: ... i a a e o issin T e e a i lan et an a e oa M ST e in onta t it t e a o t e e o an even it ea ot e in the ont T e a e ote tion annel M ST e in osi tion Figure 8 3 e a ic Blan et a of i e o Baffle Board Baf le ote tion annel in osition 3 Heat Glo NORTHSTAR 480 2360 Installation Manual Rev D 05 30 13 ...

Page 40: ... las in lat to 6 12 it R 3 1 Roo las in 6 12 to 12 12 it DTO134 146 O to onal De o ative a s DTS134 146 S ua e De o ative a s ST3 5 S ua e Te ination a T T3 5 Te a otta Te ination a TR344 Roun Te ination a TR342 Roun Teles o in Te ination a TR T TR To ent it TS345 S ua e Te ination a TS345 S ua e Te ination a ainte T 342 To ent Roun Te ination a T35M ase To sol in a o 10 12 66A Manu a tu e Ho e T ...

Page 41: ... 0 1 2 in 267 m m 4 3 4 in 1 21 m m E f f e c t iv e H e ig h t SL3 Chimney Stabilizer I ns id e D ia m e t e r 8 in 20 3 m m O u t s id e D ia m e t e r 1 0 1 2 in 267 m m SL315 Chimney Offset Return 15 deg SL330 Chimney Offset Return 30 deg Assem b l ed Diam eter 14 1 2 in 368 m m H eig h t 2 4 in 610 m m AS8 SL300 Straight Attic Insulation Shield 2 in 5 1 m m 1 0 1 2 in 267 m m JB877 Chimney Jo...

Page 42: ...4 m m 8 64 5 38 61 0 DTS146 in 46 21 1 8 26 m m 1 1 68 5 38 660 23 in 5 8 4 m m 1 9 in 48 3 m m 1 5 5 8 in 39 7 m m ST375 Square Termination Cap 22 1 2 in 5 72 m m 9 1 2 in 241 m m 1 6 1 2 in 41 9 m m 9 1 2 in 241 m m TCT375 Terra Cotta Termination Cap 34 3 4 in 8 8 3 m m 32 1 2 in 8 26 m m TR342 Round Telescoping Termination Cap 1 5 3 4 in 40 0 m m TR344 Round Termination Cap 42 Heat Glo NORTHSTA...

Page 43: ...ted Square Termination Cap 32 in 8 1 3 m m 34 1 4 in 8 70 m m TV342 Top Vent Round Termiantion Cap A B C D Catalog A B C D in mm in mm in mm in mm DS33 36 14 36 14 8 5 216 11 2 DS46 48 121 2 182 8 5 216 11 2 LDS33 LDS46 Decorative Shroud Catalog A B C E E DS in 26 12 5 15 5 22 23 mm 660 318 3 4 533 584 E D A C B LDS BV Decorative Shroud 26 in 7 3 4 in CT 3A Adapter 43 Heat Glo NORTHSTAR 480 2360 I...

Page 44: ...et est a eville MN 55044 eatn lo o lease onta t ou Heat Glo eale it an uestions o on e ns o t e lo ation o ou nea est Heat Glo eale lease visit eatn lo o B Accessories MESH HHT Firescreen 44 Heat Glo NORTHSTAR 480 2360 Installation Manual Rev D 05 30 13 ...