Heliocentris Energy Manager 2.0, Instruction Manual

Page 1: ...Energy Manager 2 0 Instruction Manual ...

Page 2: ...n a data retrieval system or transmitted by any means without the prior written permission of the issuer The following exception applies photocopying pages from the manual for instruction for or by lecturers is allowed Components of the Energy Manager 2 0 are protected by patents and or utility patents Energy Manager 2 0 is a trademark of Heliocentris Industry GmbH Germany We reserve the right to ...

Page 3: ... 18 3 2 Energy Manager Software Modules 19 3 3 Operating and Monitoring Software 21 3 4 Wireless Remote Access 22 3 5 Extension Board Option 23 4 Getting Started 24 4 1 Scope of Delivery 24 4 2 Unpacking and Installation 24 4 2 1 Unpacking and Visual Inspection 24 4 2 2 Installation Tools 25 4 2 3 How to Mount the Energy Manager 25 4 3 How to Connect the Antenna 25 4 4 How to Insert SIM Card 26 4 ...

Page 4: ...nu 63 5 1 14 Site Submenu 65 5 1 15 Shelter Submenu 66 5 1 16 Login Submenu 67 5 1 17 Service Submenu 67 5 1 18 Configuration Submenu 69 5 2 How to Administer IP Settings 70 5 2 1 How to Display IP Address Netmask and Gateway Address 70 5 2 2 How to Change IP address Gateway or Netmask 70 5 3 How to Update the EM Software 71 5 4 How to Reset Counters and Statistics Data 71 5 5 How to Observe Alarm...

Page 5: ...d Visual Inspection 82 8 5 2 Installation Tools 83 8 5 3 How to Connect Energy Manger and Extension Board 83 8 5 4 How to Mount Energy Manger and Extension Board 86 8 6 Cleaning 86 8 7 Service 86 8 8 Replacing Components 87 8 8 1 How to Replace Main Fuse 87 8 8 2 How to Replace SIM Card 87 8 9 Disposal 88 9 Disassembly and Removal 89 10 Technical Data 90 11 Appendix 95 11 1 Licenses 95 11 2 Abbrev...

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Page 7: ...table installation location to connecting all required components This chapter provides instructions for the operation of the product as far as carried out at the device The necessary steps for the disassembly of the product and the conditions for its packaging storage and transport are described in this chapter This chapter describes possible problems and their solution This chapter describes all...

Page 8: ... button Refers to a switch key button or icon Reference to page x Reference to further information Figure 1 1 Symbols in the instruction manual 1 2 2 Warnings The following warnings are used DANGER Warns of dangers causing fatal injury WARNING Warns of dangers causing serious injury CAUTION Warns of dangers causing injury NOTICE Warns of physical damage to the product 1 2 3 Tips Useful tips are id...

Page 9: ...and usage of the graphical user interface and explains which parameters are needed to administer special features Online help explaining all parameters of the graphical user interface only available via LAA Event Codes Reference manual that describes all alarm warning and information events For each event the responsible LAA settings and possible solutions are provided Energy Manager 2 0 Instructi...

Page 10: ...Only use product components DANGER Danger of death due to unauthorized modifications Conversions and modifications to the product can result in general hazards danger of death due to electric shock Do not make modifications to the product or its individual components Do not remove components exception See Replacing Components on page 87 It s not allowed to replace parts and components which are no...

Page 11: ... technical specifications Operation beyond the approved operating environment Operation in potentially explosive areas 2 4 Hazards during Approved Use The unit poses no special electrical hazards as long as the following instructions are observed Use only the specified supply voltage see Technical Data on page 90 Do not short circuit inputs and outputs Do not reverse the polarity of inputs and out...

Page 12: ...nt parts and maintenance materials It is not allowed to replace parts and components which are not described in this instruction manual Violation voids all warranty claims the guarantee and all other requirements are lost The safety instructions and warnings listed in this instruction manual must be observed 2 5 2 Requirements for the Location Installation Location Before installation the installa...

Page 13: ...centris Heliocentris staff Authorized partners Personnel must be familiar with and comply with the local applicable accident prevention and safety regulations Necessary skills for installation Advanced knowledge in electrical engineering Advanced knowledge in mechanical engineering Advanced knowledge in reading and developing electrical wiring diagrams Additional skills for configuration service a...

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Page 15: ...ections Energy Manager Device with I O Panel Energy Manager Software Modules Operating and Monitoring Software Wireless Remote Access 3 1 Energy Manager 3 1 1 Front Side The elements shown in Figure 3 1 are located on the front side of the Energy Manager Figure 3 1 The front of Energy Manager 1 Reset 2 LED system status 3 LCD 4 Control keys 5 Fastening hole right 2x 6 Main fuse 7 Power supply port...

Page 16: ...n and events Control Keys The control keys serve to navigate in the LCD menu See Operating Areas of the Control Panel on page 31 Fastening Hole 4 fastening holes to attach the Energy Manager to the rack Main Fuse Fuse to safeguard the power supply Power Supply Port and LED Port that supplies the power to the Energy Manager The LED is green when power is supplied In case of incorrect polarity it is...

Page 17: ...Components USB 2 0 Port 2 USB flash drive ports SIM Card Holder 2 holders to insert SIM card Antenna Port Port for antenna of the GPRS modem Energy Manager 2 0 Instruction Manual 17 ...

Page 18: ...n 10Analog input single ended 9x 11Handle left 12 Attachment screw left 2x 13Input PT1000 temperature sensor 5x 14 PWM port 2x 15 Analog Input Battery differential ended 5x TIP The I O Panel ports and PIN assignments are also printed on the cover of the device in order to facilitate assignment when working from the device s front side Back Side Viewed from Above The elements needed for proper and ...

Page 19: ...rols the charging and discharging of the connected batteries It monitors battery state variables such as voltage and current of the entire battery string symmetry voltage state of charge state of health depth of discharge capacity and battery temperature Up to 12 strings can be implemented BUS The units of the BUS module give access to measured data alarms status information and parameter settings...

Page 20: ...used to cool a shelter with ambient air Indoor and outdoor temperature levels are constantly compared Up to 2 free cooling units can be implemented Fuel Cell Unit FCunit The fuel cell unit module monitors data of a specific fuel cell unit such as the generated power and alarms Up to 4 fuel cell units can be implemented Fuel Management FUEL The diesel fuel management module monitors data related to...

Page 21: ...y and delivers gate fence and shelter alarms 1 site unit can be implemented 3 3 Operating and Monitoring Software The following software is provided for operating and monitoring the data delivered by the Energy Manager System Software System software for entries via the Energy Manager s control panel and monitoring of the Energy Manager s conditions Live Access Application LAA The LAA is a Java ba...

Page 22: ...ing event triggered life signals in real time Sending events such as diesel fill level and changes in the status of the components as an SMS message from the Energy Manager to an administrated telephone number Each customer and partner is given a separate login and password that allows remote access to the Energy Manager on authorized sites and systems During the transmission of an SMS remote acce...

Page 23: ...offered are needed for the Energy Manager Figure 3 4 Extension board front side The extension board is a I O Panel containing identical ports as on the back side of the Energy Manager Figure 3 5 Extension board rear side TIP Up to 2 extension boards can be connected and stacked one upon each other Energy Manager 2 0 Instruction Manual 23 ...

Page 24: ...installation of all hardware and software components for power generation at the telecommunication site 4 2 Unpacking and Installation TIP The Energy Manager is delivered with the latest version of software already installed TIP A connection to an external power supply grid is the sole responsible of the customer and or a qualified company 4 2 1 Unpacking and Visual Inspection A delivery receipt i...

Page 25: ...o the rack If there is enough space for wiring from the back side of the Energy Manager 2 Fasten the device with 2 screws on the left and 2 screws on the right sides If there is not enough space for wiring from the back side of the Energy Manager Proceed directly with wiring the device see How to Connect Sensors and Actuators on page 26 Only after wiring should you fasten the device as described a...

Page 26: ...l Card Proceed as follows 1 Insert SD card into the SD slot until it clicks into place 2 Check the LED card status The SD card LED lights up when data is stored on SD card TIP The saving interval for each unit can be administered via LAA 4 6 How to Connect Sensors and Actuators The Energy Manager records all essential environmental conditions and controls and regulates and monitors the components ...

Page 27: ... standard configuration 4 Insert connector and cable to the I O Panel according to Table 4 2 TIP When installing a customer specific configuration or to change the default settings see LAA documentation and wiring diagram 4 6 2 Port Assignment Port assignments can be delivered as a configuration package or administered via LAA As a default configuration no ports are assigned The port assignment de...

Page 28: ...evel AI2 0 20mA Battery 1 AI3 0 20mA Battery 2 AI4 0 20mA Load 1 AI5 0 20mA Load 2 AI6 0 20mA Load 3 AI10 0 60 VDC Supply voltage EM2 0 T1 PT1000 Temperature shelter T2 PT1000 Temperature outdoor T3 PT1000 Temperature battery Battery In 1 0 60 VDC Voltage battery string 1 Battery In 2 0 60 VDC Voltage battery string 2 Battery In 5 0 60 VDC Voltage starter battery DI1 0 3V 1 3V Genset RunSignal REL...

Page 29: ...on Ground the Energy Manager as follows 1 Tighten the earth circuit connector of the ground cable to the grounding connection on the back side of the Energy Manager Figure 4 1 Grounding connection 1 2 Connect the other end of the ground cable to the desired grounding The Energy Manager is grounded 4 8 How to Connect Power Supply The power supply of the Energy Manager is connected to the priority l...

Page 30: ... and the negative plug 2 into the right side The red LED will blink red if the plugs have been incorrectly placed TIP Different supply voltages or polarities are possible These adjustments require hardware changes such as a different main adapter or different jumper settings in the power supply board Contact the Heliocentris service departement 30 Energy Manager 2 0 Instruction Manual ...

Page 31: ... 3 4 line 20 character LCD 4 Control key left 5 LCD Control key up 6 Control key OK 7 Control keys right 8 Control keys down Control keys Control keys allow navigation of the Energy Manager menu and activation of available items The control keys have the following functions Control Key Function up and down Move up or down to next menu submenu or item left Select a digit in the active line Hold dow...

Page 32: ...u must select a command before entering it Selected items are marked with an arrow or an asterisk Mark Description An arrow in front an item indicates a selected menu item An asterisk in front an item indicates a value Table 4 4 Marks in front of items With the up and down control keys navigate the arrow up and down in a menu to select an item By pressing the OK button you confirm the selected ite...

Page 33: ... digit between 0 and 9 Login has been confirmed in the main menu and the LCD login is displayed Figure 4 4 LCD login The cursor is placed on the selected and active digit To enter a different digit 1 Select the desired entry with up and down key 2 Place cursor to the next digit with right key 3 Continue until all letters and signs are entered 4 Confirm with OK A message will inform the user if the...

Page 34: ... Login 2 Confirm with OK You are prompted to enter your PIN code 3 Enter your PIN code See How to Enter Digits on page 33 4 Confirm with OK A message indicating your access level is displayed Upon successful conclusion of a service operation a logoff is necessary to protect the system against unauthorized access The logoff is performed automatically 5 minutes after the last keystroke has taken pla...

Page 35: ...a LAA To define the APN proceed as follows 1 From the main menu select Configuration 2 Select System and then Modem 3 Select the Mode To use 1 SIM card proceed as follows 4 Select SIM 1 APN and enter the APN as given by the SMS provider 5 Select User and enter the user name if necessary 6 Select Pass and enter the password if necessary To use a second SIM card in card holder 2 proceed as follows 7...

Page 36: ...onnection between RMS and the Energy Manger the IP address of the RMS port number and the site ID have to be configured This data can be entered via the Configuration menu TIP The configuration of the connection between EM and RMS can also be performed with the LAA IP address of RMS server to be configured Port number of the RMS server to be configured RMS site identification to be configured To c...

Page 37: ... be configured via the Fuel wizard in the LCD menu for fuel level measurements Sensor types User guidance Menu item User guidance Keller PR 36 XW 100mbar Keller PR 36 XW 200mbar Keller PR 36 XW 250 mbar Jumo MAERA S26 Jumo MAERA F27 Liquid density kg m3 Mounting distance to bottom mm Geometry type Rectangular Material thickness mm Box width m Box depth m Box height m Apply Cancel Cylinder vertical...

Page 38: ...ue in kg m3 or Confirm the diesel default value 10 Confirm with OK or right key 11 Enter the mounting distance in mm height of sensor above tank ground 12 Confirm with OK or right key The Geometry type submenu is displayed 13 Confirm with OK or right key 3 possible geometry types are displayed 14 Select 1 geometry type 15 Confirm with OK or right key 16 Define one after another the requested value...

Page 39: ...Use the Control Panel on page 31 5 1 1 Main Menu The main menu is comprised of all modules that are installed and controlled by the Energy Manager plus a login function for technical service The items on the main menu lead to submenus for selected modules The current operating mode or an event is displayed next to or under each item on the main menu Possible operating modes for each module are des...

Page 40: ...ata of air condition can be accessed The operational state or an event is displayed beside the item FCU Free Cooling Unit module Status data of fan can be accessed The operational state or an event is displayed beside the item Rect Rectifier module The operational state or an event is displayed beside the item Invert Inverter module The power in the 3 phases in kW or an event is displayed displaye...

Page 41: ... I C Network IP IP address in format aaa bbb ccc ddd IP address of the Energy Manager I NM Netmask in format aaa bbb ccc ddd Netmask I GW GW address format aaa bbb ccc ddd Gateway address no gateway 0 0 0 0 I Mode 1 of the states Integration of EM into the network dhcp Dynamic host configuration protocol I C static Manual network configuration I C Static Setup IP address Set IP manually C Network ...

Page 42: ...S send outgoing receive incoming messages Updating status changing between two states internet used for internet access modem_reset reset in progress no device no modem device present other modem currently in use by a non documented process dialing attempt to connect to ISP error internal error I SMS In Number of received SMS messages I SMS Out Number of outgoing SMS messages I Signal Strength of ...

Page 43: ...State of SIM card 1 unknown in case of error not available SIM Socket Switch not available on this hardware not present no SIM inserted present SIM inserted but not selected active SIM inserted and selected SIM2 State of SIM card 2 unknown in case of error not available SIM Socket Switch not available on this hardware not present no SIM inserted present SIM inserted but not selected active SIM ins...

Page 44: ...Pkgid Sent Number PkgId sent to RMS I Tunnels Number of tunnels to RMS I Legend Item is only displayed if the access level is service I C Information Command Table 5 2 System submenu 5 1 3 Genset Submenu Menu item Display Description I C OpState 1 of the states Operational state of the Genset unit The state is also displayed in the main menu if no error has occurred I init Software module is initi...

Page 45: ... Standby Active Error Manual I offline User requested offline mode Selected unit will switch to offline operational state I monitor User requested monitoring mode Selected unit will switch to one of the following operational state Monitor Active Error I remote on User requested remote on mode Selected unit will switch to one of the following operational state Remote on Error I test User requested ...

Page 46: ...lected unit will switch to one of the monitor operating modes once the command is successful Can only be executed in offline or Remote on operating modes go remote Request for remote operation mode Selected unit will switch to remote operation mode Can only be executed in online offline or monitor operation mode cancel command Cancels a command standing in queue C Start relay One of the commands C...

Page 47: ...agement I not configured Oil management is not configured I active Oil management is running I monitored Oil management is monitored I failure Oil management is in error status I Reset counters Reset of operating counters except t_service C Reset t service Resets Genset service interval counter C Error list Number in hexadecimal format All active events are displayed one after another with their n...

Page 48: ...fault 54 V I boost ch Battery charges with fixed voltage I discharge Battery is in discharge I eboost ch Battery is in extended boost charge and will be charged for 10 h time is set in LAA I equali ch Battery is in equalization charge and will be charged for 20 h time is set in LAA I v_sub_low Battery is not charged or discharged and the voltage is below the float voltage I OpMode 1 of the modes O...

Page 49: ... C Battery temperature I SOC xx x State of charge I DOD x x Depth of discharge I cycles x Charging cycles I t_charg x x h Charging time Current or most recent charging process Value is automatically reset I t_disch x x h Discharging time Current or most recent discharging process I Cap charg x xx Ah Charged capacity Current or most recent charging process I Cap disch x xx Ah Discharged capacity Cu...

Page 50: ...tates Operational state of the fuel system The operational state is displayed in the main menu if no error has occurred I init Software module is initializing I active Tank is available and will be used I offline Fuel module is offline and will not be monitored by the EM control software I standby Tank is available I error Fuel module is in error status I OpMode 1 of the modes Operation mode is in...

Page 51: ...and Cancels command in queue C Level x x Filling status in I Content xxx L Filling status in liters I Remain x xx d Available remaining life at current consumption in days I Total cons xxxx L Total consumption since last reset I Reset Counters Resets operating counters C Error List Number in hexadecimal format All active events are displayed one after another with their number and a short text whi...

Page 52: ... of the following operational states Standby Active Error offline User request for Offline Selected unit will switch to Offline operational state I test User request for test Selected unit will switch to Offline operational state I CMD 1 of the commands Commands to be entered by a user no command No command in queue I C go online Request for online operation mode Selected unit will switch to onlin...

Page 53: ...5 1 7 Aircon Submenu Menu item Display Description I C OpState 1 of the states Operational state of the air conditioning unit The state is also displayed in the main menu if no error has occurred init Software moduleis initializing I active Aircon module is active offline Aircon module is offline and will not be started by the EM control software I standby Aircon is available but is not used in th...

Page 54: ...d Cancels command in queue C Temp x x C Temperature at outlet of Aircon unit I Current x x A Current consumption of Aircon unit if sensor is installed I Prio xxxx Priority value of the Aircon unit I Op Time x xx h Operating hours of Aircon unit I Reset counter Resets operating counters C Error List Number in hexadecimal format All active events are displayed one after another with their number and...

Page 55: ...te I Change OpMode 1 of the commands Operation mode that indicates the system answer to a Change OpMode user command no command No command is in the queue I C go online Request for online operation mode Selected unit will switch to online operation mode Can only be executed in offline operation mode C go offline Request for offline operation mode Selected unit will switch to offline operation Can ...

Page 56: ...9 Solar Submenu Menu item Display Description I C OpState 1 of the states Operational state of the solar unit The state is also displayed in the main menu if no error has occurred init Software module is initializing I offline Solar module is offline and will not be started by the EM control software active Solar module is active I standby Solar module is available I error Solar module is in error...

Page 57: ... List Number in hexadecimal format All active events are displayed one after another with their number and a short text which can be reviewed I C Legend Item is only displayed if the access level is service I C Information Command Table 5 9 Solar submenu 5 1 10 Wind Submenu Menu item Display Description I C OpState 1 of the states Operational state of the wind unit The state is also displayed in t...

Page 58: ...tch to offline operation mode Can be executed from any operation mode C cancel command Cancels command in queue C Voltage x xx V Wind voltage V I Current x x A Wind current A I Power x x kW Wind power kW I P Meter xxxx kWh Wind energy kWh I Reset Counter Resets operating counters C Error List Number in hexadecimal format All active events are displayed one after another with their number and a sho...

Page 59: ...OpMode I init Software module is initializing I offline User request for Offline Selected unit will switch to Offline operational state I run Request for online mode Selected unit will switch to one of the following operational states Standby Active Error I monitor User requested Monitoring mode Selected unit will switch to one of the following operational states Monitor Active Error I Remote on U...

Page 60: ... mode once the command was successful Can only be executed from Offline or Remote on operation mode C cancel command Cancels command in queue C Voltage x xx V Fcell voltage V I Current x x A Fcell current A I Power x x kW Fcell net power kW I P Meter xxxx kWh Fcell net energy kWh I Reset Counter Resets operating counters C Error List Number in hexadecimal format All active events are displayed one...

Page 61: ...ration mode that indicates the system answer to a Change OpMode user command no command No command is in the queue I C go online Request for online operation mode Selected unit will switch to online operation mode once the command was successful Can only be executed from offline operation mode C go offline Request for offline operation mode Selected unit will switch to offline operation mode once ...

Page 62: ...Operating Menu item Display Description I C Legend Item is only displayed if the access level is service I C Information Command Table 5 12 Rectifier submenu 62 Energy Manager 2 0 Instruction Manual ...

Page 63: ...wing operational states Standby Active Error I offline Requested for Offline Selected unit will switch to Offline operational state I Cmd 1 of the commands Operation mode that indicates the system answer to a Change OpMode user command I C no command No command is in the queue C go online Request for online operation mode Selected unit will switch to online operation mode once the command was succ...

Page 64: ...in hexadecimal format All active events are displayed one after another with their number and a short text I C Legend Item is only displayed if the access level is service I C Information Command Table 5 13 Inverter submenu 64 Energy Manager 2 0 Instruction Manual ...

Page 65: ...nning on UPS I T outdoor x x C Current outdoor temperature if sensor is installed I T od min x x C Minimum outdoor temperature of current day Automatic reset at 24 00if sensor is installed I T od max x x C Maximum outdoor temperature of current day Automatic reset at 24 00 if sensor is installed I T od mean x x C Average temperature of current day Automatic reset at 24 00if sensor is installed I H...

Page 66: ...andby Active Error C offline Request for Offline Selected unit will switch to Offline operational state C Change OpMode 1 of the commands Operation mode that indicates the system answer to a Change OpMode user command no command No command is in the queue I C go online Used to request online operation mode Selected unit will switch to online operation mode once the command was successful Can only ...

Page 67: ... are displayed one after another with their number and a short text I C Legend Item is only displayed if the access level is service I C Information Command Table 5 15 Shelter submenu 5 1 16 Login Submenu Menu item Display Description I C Login Login for service staff C 0000 Password entry C Legend Item is only displayed if the access level is service I C Information Command Table 5 16 Login subme...

Page 68: ...Manageron page 80 Reboot Reboots Energy Manager See How to Reboot Energy Manager on page 79 C Legend Item is only displayed if the access level is service I C Information Command Table 5 17 Service submenu 68 Energy Manager 2 0 Instruction Manual ...

Page 69: ...me of SIM 1 I C User User name I C Pass Password I C SIM2 APN Access Point Name of SIM 2 I C User User name I C Pass Password I C Remote access Host RMS host address I C Port RMS port number I C Site RMS site identification I C Save Apply Saves and applies new settings I C Battery 1 Serial number Serial number of battery I C Battery capacity Battery capacity Ah I C Save Apply Saves and applies new...

Page 70: ...any network using its own IP addresses To change an address proceed as follows 1 In the main menu select Sys 2 Confirm with OK The system submenu is displayed 3 Select the Network submenu 4 Confirm with OK 5 Select the Static Setup submenu 6 Confirm with OK 7 Select IP address Network mask or Gateway 8 Confirm with OK The selected item and address are displayed 9 Change the desired number see How ...

Page 71: ...nues untilit is complete Do not remove the USB flash drive during the copy process You are informed by a message or by the main menu coming back up that the process has finished 2 Remove the USB flash drive 5 4 How to Reset Counters and Statistics Data After replacing a hardware component of the system like Genset or Aircon the counters and statistics data for this component must be reset by servi...

Page 72: ...ow Table 5 19 Event codes and levels TIP All possible event messages are described in a separate reference manual Events that occur during the runtime of the systems connected to the Energy Manager can be observed on the LCD The appropriate module must be selected for the error or event to be seen To display events proceed as follows 1 In the main menu select the module showing an event or error c...

Page 73: ...st 8 Confirm with OK The event will no longer be displayed in the LCD display A message is sent to the RMS and the event is still active on the RMS until it is cleared by the system Event confirmation Energy Manager 2 0 Instruction Manual 73 ...

Page 74: ...e Windows Editor or WordPad 3 Create a new file 4 Write identifier P21getlog into the file 5 Save file under file name Identifier capital I without an extension 6 Remove the USB flash drive from PC or laptop The copying process takes a few minutes The copying process continues until complete If the USB flash drive does not have enough memory a message is shown on the display Copy the log file to U...

Page 75: ...unnecessary packaging material in accordance with the local laws and regulations 6 1 1 How to Disconnect the Energy Manager NOTICE Danger of data loss Improperly shutting down the Energy Manager can destroy the flash disk module Wait until the software of the Energy Manager has shut down before disconnecting the power cord 1 Shut down the Energy Manager See How to Shut Down Energy Manager on page ...

Page 76: ...ee and safe location See Technical Data on page 90 6 3 How to Ship the Energy Manager The Energy Manger is shipped in a box suitable for transport and is protected from damage in transit It is recommended to keep the box the unit was delivered in for later use 76 Energy Manager 2 0 Instruction Manual ...

Page 77: ...d the IP address to the settings If necessary ask your IT department for help Check port settings Port 10021 must be enabled to send out 2 What to do if the connection between the Laptop and Energy Manager does not work Check the LAN cable if a switch is connected use a straight through cable Check the IP Netmask and Gateway addresses Check the firewall the EM must allow connectivity Port 22 only ...

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Page 79: ...to Reboot Energy Manager With the function Reboot the operating system and software are shut down and started again Event messages will not be reset In the event of an error a reboot may only be carried out by service personnel NOTICE Property damage due to overcharging batteries When the Genset is switched on overcharging of batteries must be avoided Call service staff to reboot the Energy Manage...

Page 80: ...restart The function is performed automatically after new units have been implemented into the system A system message informs you that a forced restart must be performed manually Proceed as follows 1 Log in with service password See How to Log In as Service User on page 34 2 In the main menu select Service 3 Confirm with OK 4 Select Forcedrestart NOTICE There is no security query After confirming...

Page 81: ...set in the Energy Manger after servicing the Genset TIP This function is reserved for users with service rights To reset the service interval proceed as follows 1 Login as Service 2 In the main menu select Gen 3 Confirm with OK 4 Select the appropriate Genset unit if more than one Genset is installed 5 In the Gen menu select t_serv 6 Confirm with OK The service interval is reset to 0 minutes and t...

Page 82: ...er on page 80 A message on the display indicates when the power supply can be disconnected 2 Disconnect the power supply If there is enough space for wiring from the back 3 Unscrew the 4 screws on the left and on the right side of the I O Panel 4 Hold the I O panel with both hands on the handles and remove it from the Energy Manager or Extension Board If there is not enough space for wiring from t...

Page 83: ...person can produce several 10 kV Under unfavorable conditions this voltage impulse can damage electrical components and cause irregularities concerning the functioning of the system even before the unit has been physically touched Use ESD protective equipment before working inside the Energy Manager Proceed as follows 1 Unscrew the 2 screws placed on the Energy Manager s housing unit cover Figure ...

Page 84: ...oard Energy Manager 1 Strap 2 Insertion slit 5 Attach the Extension Board to the Energy Manager with 2 M3 screws using the hex key Figure 8 5 Attach Extension Board Energy Manager The power supply cable connects the Extension Board to the Energy Managers power board 6 Attach the 4 slotted connector 1 of the power supply cable to the Extension Board s IOBoard6 Figure 8 6 Place Extension Board on En...

Page 85: ...tion cable to IOBaord6 Figure 8 7 Figure 8 7 Attach communication cable on IOBoard6 of Extension Board 9 Put the cover back on the extension board and fasten with 2 M3 screws Figure 8 8 Scrws 1 to fasten Extension Board on Energergy Manager The extension board is connected with the Energy Manager and can now be mounted to the rack see 8 5 4 Attach communication cable to Extension Board Close Exten...

Page 86: ...rgent Never use chemical cleaners 8 7 Service If you experience problems with the unit please contact the manufacturer Heliocentris Industry GmbH Rudower Chaussee 29 12489 Berlin Germany Phone 49 0 30 340601 700 Fax 49 0 30 340601 599 Email service heliocentris com An employee from Heliocentris customer service will contact you and explain all further steps If you return the unit for repair or rep...

Page 87: ...on Function Fuse Type F1 48 V DC input 2 5 A slow blow 5x20 mm 250 V Table 8 1 Fuse designation If neither the green nor the red control LED lights up the fuse needs to be checked and probably replaced Proceed as follows 1 Open the bracket using a coin or screw driver 2 Pull out bracket and fuse 3 Replace the fuse 4 Fasten the bracket and fuse using a coin or screw driver The green LED lights up w...

Page 88: ...sal Packaging material Retain packaging material for future storage of the system Dispose of packaging material that is no longer needed in accordance with the local laws and regulations Batteries Never dispose of batteries with household waste Recycle batteries Drop off used batteries at a collection center 88 Energy Manager 2 0 Instruction Manual ...

Page 89: ...pairs or disassembly may only be done by qualified personnel trained by Heliocentris Industry GmbH Once your device has reached the end of its lifecycle take it to the nearest public collection point for electrical equipment waste Energy Manager 2 0 Instruction Manual 89 ...

Page 90: ...ger and I O Extension Alarm Outputs Dry Contacts 8 dry contacts change over Max 1A 60V 30W 5pin GND 24VDC COM NC NO Analog Input 9x configurable 0 20mA 100Ω impedance or 0 10VDC 150kΩ impedance 3 pins GND 24VDC signal 0 20mA 0 10VDC 5x 0 60VDC 38 6kΩ imp 5x Pt 1000 20 to 80 C Digital Input 8 ports Low level 0 2V high level 5 30V 3 pin GND 24VDC signal Open Collector Pulse Width Modulation Control ...

Page 91: ...n Specification Physical specifications Dimensions Height 1 HU 19 Rack mountable H44 x D 150 x W 444 mm Weight 1 5 kg Electrical Supply Voltage 20 to 60 VDC galvanic isolation Power Consumption EM 10 W Max power for sensors 20W Total consumption EM with typical sensor set up 22W Environmental Operational Temperature 0 to 55 C Relative Humidity 10 to 95 non condensing Connection Ports Energy Manage...

Page 92: ...fication Low level 0 2V high level 5 30V 3 pin GND 24VDC signal Open Collector Pulse Width Modulation Control Signal 2 ports 0 100 Galvanic Isolation Max 60V 4mA Table 10 2 Extension Board technical data 92 Energy Manager 2 0 Instruction Manual ...

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Page 95: ...ral Public License Version 2 1or Sec 11 and 12 of the GNU General Public License Version 2 In Table 11 1 you will find a list with the corresponding software components Software component Version License linux 3 10 28 gpl 2 0 eglibc 2_15 lgpl bash 4 2 gpl 3 0 bc 1 06 gpl 2 0 busybox 1 21 1 gpl 2 0 can utils 20120722 gpl 2 0 coreutils 8 15 gpl 3 0 daemontools 0 76 debianutils 2 7 smail gpl dosfstoo...

Page 96: ... 5 1 shadow bsd sudo 1 7 4p4 sudo bsd tar 1 26 gpl 3 0 tcpdump 4 5 1 bsd TZ 2013i public domain udev 164 gpl 2 0 v4l2grab 20120206 gpl 2 0 zlib 1 2 8 zlib Table 11 1 Software components We can send you the source code of the components licensed under the GPL and LGPL on a data carrier for a copy fee of 10 Your request must be sent to the following address within three years of acquiring this produ...

Page 97: ...ation NOC Network Operating Center PV Photovoltaic RMS Remote Management Server SHE Solar Hydrogen Extension HG 60 SW Software SOC State of Charge TCP IP Transmission Control Protocol and Internet Protocol TCP IP is a protocol combination which connects the transport and network layers form the OSI layer model TS Telecommunication Site URL Uniform Resource Locator 11 1 Overview and explanation of ...

Page 98: ...ne thousandth of an ampere having the symbol mA Output The amount of whatever is being measured leaving a system Power electrical The power in watts generated or used by a device can be calculated by multiplying its current in amperes times the voltage across its terminals in volts Often designated by the symbol P Short circuit A situation in which a circuit is complete but has little or no resist...

Page 99: ... 91 F forced restart 80 free cooling unit submenu 54 fuel submenu 50 G genset management modul 20 genset submenu 44 grounding 29 I installation cable 27 82 rack 25 sensor 26 tools 25 inverter submenu 63 IP settings 70 L LAN port 16 LCD menu 39 licenses 95 log file copy 74 login submenu 67 M main menu 39 maintenance 79 modem 17 O owner operator 12 P packaging material 88 port assignment 28 power su...

Page 100: ...enu 66 shutdown 80 SIM card 17 site management modul 21 site submenu 65 SMS 35 software update 71 submenu aircon 53 load 52 solar 56 symbols 8 system submenu 41 T technical data 90 U USB 17 use approved 11 hazard 11 non approved 11 W warnings 8 wind submenu 57 58 wiring board 18 100 Energy Manager 2 0 Instruction Manual ...

Page 101: ...Heliocentris Industry GmbH Rudower Chaussee 29 12489 Berlin Germany http www heliocentris com ...