HELIX HELIX-10 Series, Service Manual

Page 1: ...Read Manual Before Servicing Machine 403315 Rev E HELIX GRINDER SERVICE MANUAL ...

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Page 3: ...DWXUHV DQG 6SHFL FDWLRQV 4 Troubleshooting Guide 7 Maintenance 8 General Maintenance 8 Replace Motor Brushes 8 Remove Clean the Air Filter 9 Light 9 Access Electrical Components 9 5HSODFH 0RUÀH RXSOHUV 9 Parts List and Diagrams 10 Warranty 20 ...

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Page 5: ...LQH LV QRW LQ XVH DQG RU ORZHU FXWWLQJ KHDG WR WKH ÀRRU Do not force equipment Equipment will perform best at the rate for which it was designed Excessive force only causes operator fatigue increased wear and reduced control Equipment Use proper parts and accessories Only use NFE approved or recommended parts and accessories Using any that are not recommended may be hazardous Ensure accessories ar...

Page 6: ...n hot after stopping the machine Use correct tooling and accessories Provide barriers or shields as needed to protect others from debris Use for correct applications Do not force equipment to do heavier duty work than it was made for R QRW EORFN WKH PDFKLQH V DLU ÁRZ ORFNLQJ YHQWLODWLRQ VORWV RU DLU ÀRZ ZLOO UHVXOW LQ GDPDJH WR WKH PDFKLQH HDYH VSDFH IRU DLU WR ÀRZ IUHHO GXULQJ RSHUDWLRQ Use safet...

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Page 8: ...VKRXOG DOVR EH UHSODFHG LI ZRUQ RU GLI FXOW WR UHDG RQWDFW 1 IRU UHSODFHPHQW ODEHOV REPLACE MOTOR BRUSHES 1H W WR WKH GXDO VSHHG WRJJOH RQ WKH PRWRU LV D OLJKW LJXUH I WKH OLJKW LV RQ WKH EUXVKHV QHHG WR EH UHSODFHG 7R UHSODFH EUXVKHV FRPSOHWH WKH IROORZLQJ VWHSV LVFRQQHFW PDFKLQH IURP SRZHU UHPRYH WKH VDIHW NH 5HPRYH EROWV RQ FRYHU LJXUH UHPRYH FRYHU Note Do not remove the com mutator end bracket...

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Page 10: ... Parts List and Diagrams OVERALL MACHINE 6 57 3 576 02725 3 576 6 3 576 722 1 66 0 3 576 2 5 1 3 576 833 5 1 3 576 ...

Page 11: ... ASSEMBLY 7 0 12 3 57 180 5 6 5 37 21 47 69 6KURXG ULQGHU LQFK PSHULDO 6HDO HOW 3LQ HLJKW ROG RZQ HLJKW ULQGHU PSHULDO HDUER 5HWDLQHU 6NLUW DVKHU ODW 0 HLJKW 5LQJ 6FUHZ ODQJHG 6RFNHW HDG DS 0 PP DVKHU 6SOLW RFN 6FUHZ 6RFNHW HDG DS ...

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Page 17: ... Pushbutton On Off Light BF 1 8 402772 402772 Relay Solid State 90 280VAC 75A SPST 1 9 401653 401653 SHCS M4 0 7 x 12 2 10 402785 402785 Screw PPH M4 0 7 x 40mm Zinc 2 11 403075 403075 Screw Pan Head Machine M4X0 7 10mm 2 12 402773 402773 Switch Safety 10A 1 13 403158 403158 Switch Selector Two position 1 14 401326 401326 Washer Flat M4 6 15 402787 402787 Washer Lock 8 4 16 403044 403044 Wrap Wris...

Page 18: ...AC BF 1 6 402773 Switch Safety 10A 1 7 401326 Washer Flat M4 8 8 402787 Washer Lock 8 7 9 402785 Screw PPH M4 0 7 x 40mm Zinc 2 10 403158 Switch Selector Two position 1 11 401653 SHCS M4 0 7 x 12 6 12 403253 Meter Hour Digital 90 64VAC 10 300VDC 50 60Hz Snap on 1 13 402774 Key Safety Switch 1 15 403044 Wrap Wrist Safety 1 16 403185 Terminal Ring 12 10ga 6 6 17 403828 Contactor 230V 50 60Hz 12A 3 P...

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Page 20: ...L GND N Line IN Neutral IN Ground IN Ground OUT Neutral OUT Line OUT Final Assembly Connections Jumper Light Switch N O 4 3 21 22 Safety Key N C Safety Key N C 11 12 Motor Start N O 4 3 Motor Stop N C 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 12 AWG Black 12 AWG White 16 AWG Black 16 AWG White 16 AWG Green 10 Wire Number Helix Control Panel Schematic ...

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Page 22: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com ...