HIOS Neji Taro III HS III-10, Instruction Manual

Page 1: ...HS 10 HS 12 HS 14 HS 17 HS 20 HS 23 HS 26 HS 30 Instruction Manual Read this manual before using this device Current as of September 2018 18B No ET D004 HIOS Inc 1 16 5 Akiyama Matsudo City Chiba Pref Japan TEL 81 47 392 2001 FAX 81 47 392 7773 ...

Page 2: ... 4 ５ OPERATING INSTRUCTIONS 12 ６ REPLACEMENT OF CONSUMABLE PARTS 13 ７ TROUBLESHOOTING 18 ８ SPECIFICATIONS 23 ９ EXTERNAL DIMENSIONS 25 10 THE FOLLOWING TABLE IS FOR CHINA RoHS2 26 Cautions Be sure to follow the cautions or it could lead to serious damage such as injuries electric shock and damage properties ...

Page 3: ...ation of the machine in order to prevent injuries and damage to property Installation Caution Installation Install the machine on a level stable location that can endure it s weight and running conditions If the machine falls down or turns over due to improper installation injuries or property damage may occur Operating Environment Caution Do not operate this machine where flammable or corrosive g...

Page 4: ...e when accessing the screws When machine is not in use Caution Be sure to unplug the AC adapter from the wall outlet during closing hours and if the machine will be left unattended for any extended period of time Abnormalities during operation Caution Stop operation and unplug immediately whenever you sense abnormalities or unusual machine behaviors during the operation of this machine such as a p...

Page 5: ...Holding plate Left side cover Rear cover Upper cover Scooping chamber Scooping chamber Passing plate Brush Timer knob Tilting bolt under the machine Vibration adjusting plate fixing bolt Vibration adjusting bolt under the machine Tilting bolt under the machine DC jack Scooping block left and right moving up and down Passing plate indentification seal Rail identification seal ...

Page 6: ... rail fixing bolt through the upper bit guide holder Insert the rail into the furthest point Fasten the fixing bot Quantity of screws thrown in If too many screws are thrown in orientation and transfer of the screws will be seriously affected See the diagram on the right for the maximum number of the throw screws in the scooping chamber Set the scooping block in the lowest possible position Throw ...

Page 7: ...e screw s head If the height of the brush is either too low or too high orientation and transfer of the screws will be seriously affected If adjustment is necessary adjust it by loosening the brush height adjusting screw Ensure that the edge of the brush is grazing the screw s head Adjustment screw for the brush Brush Screws Turn the power switch on off and set the brush on the level ...

Page 8: ...1 mm If there is no gap the screw gets caught If the gap is too large the screw overlaps or juts out If adjustment is necessary adjust it up or down by loosening the bit guide bracket attaching screw Easily adjust it by using the 0 35 mm gauge plate Loosen the bit guide bracket attaching screw Insert the gauge between screws on the rail and the holding plate Tighten the bit guide bracket attaching...

Page 9: ...he rail Check the physical relationship of the stopper and sensor ensure that the rail is fixed so that A portion of the stopper is 0 mm to 0 5 mm ahead of the sensor optical axis If adjustment is necessary adjust the location by loosening the rail attaching screw Ensure the screw passes through the window with no extra space Screw Passage plate Passage plate attaching screw Halfway hole On both s...

Page 10: ...ixing screws insert driver bit to be used and adjust the slit opening so that the bit can move freely After the adjustment try to pick up a screw and check its working condition before turning on the power Check adjustment of rail vibration Transfer speeds of screws differ according to screw type This machine can change rail amplitude and adjust the transfer speed To adjust amplitude loosen an amp...

Page 11: ... when set on a surface Depending on specific type of screw applied there may be cases that the screws cannot move smoothly At such instance please check the Adjustment of the rail section listed in this operation booklet or adjust tilting angle of the machine as necessary The tilting bolts are located on bottom rear end of the machine When these bolts are used they shall be set at the same height ...

Page 12: ...is a position the sensor of the receiving light side defects a screw head and stops the vibration Tight the sensor attaching screw at this position Confirm whether it really works or not See if a screw passes through and the sensor detects if and stops 2 Remove the machine body rear cover and measure the voltage level Adjust the IC4050 7th pin voltage level The ground when measuring it is the body...

Page 13: ...r Do not use excessive force while making an adjustment Turn it only as much as the possible rotating range allows Caution Use the screwdriver provided with the machine Using other screwdrivers may damage circuit components The operation check of the overload protection circuit For overload detection and check of protection circuits Try to force the movement of the scooping block to stop to check ...

Page 14: ... machine stops operation If you pick up the screws in the stopper section the sensor senses it and the machine resumes operation Picking up screws When picking screws up use a bit that fits the screw diameter and groove width of the holding plate Make a motor driven driver s bit upright put it down to the vertical direction along the V groove of the bit guide while turning it and pull it out towar...

Page 15: ...ews can be easily removed After reassembly ensure that the brush and the passage plate do not clash when the Brush assembly moves The gap is ideally 0 Refer to P 5 Check adjustment of the brush for mounting adjustments Part number of brush assembly HS3 02053 Brush assembly attaching screw Brush assembly When the brush is operating it should not come in contact with the passing plate Power switch P...

Page 16: ... remove the bit guide section and replace the holding plate Refer to P 6 Check adjustment of the holding plate for mounting adjustments Replacement of the bit guide assembly Replace the bit guide when there is difficulty in using it such as after excessive wear As in the diagram on the right remove the mounting screws and replace it Refer to P 8 Check adjustment of the bit guide for mounting adjus...

Page 17: ... stopper can be changed as in the diagram on the right There are three types of stoppers Be careful to correctly match the new stopper to the nominal diameter being used Determine the type of stopper by examining the hole of the mounting section Rail fixing screw Pull out the rail toward you This shape is for 1 0 This shape is for 1 2 and 1 4 Stopper fixing plate Stopper This shape is for 1 7 3 0 ...

Page 18: ...ll out the motor section from the rear of the body To facilitate removal insert a hexagonal wrench or the like into the long hole of the body base and push the motor mounting bracket backward Be careful not to break motor wires by using overly excessive force Caution Unplug the AC adapter from the wall outlet before disassembly of the motor section Remove the cover Remove the motor trunk connector...

Page 19: ... movement refer to the wiring diagram and properly position the wiring Avoid wires being caught when mounting the cover and be careful not to break motor wires by using overly excessive force Caution Unplug the AC adapter from the wall outlet before disassembly of the motor section Assemble the motor when scooping block is on the right and left as much as possible In order to make the height of sc...

Page 20: ...aded screws from the pick up site for a certain amount of time Too many screws were loaded into the scooping chamber A foreign object for example a screw intruded into the main body The AC adapter is faulty Check the connection of the power supply of the AC power adapter Take out the screw from the pick up site Adjust the timer setting knob Reduce the quantity of screws in the scooping chamber to ...

Page 21: ...eter Add a proper quantity of screws into the scooping chamber Adjust the brush Adjust the passing plate If a proper amount of screws are loaded into the scooping chamber the status may be improved Use the optional brush stiffer bristles Remove the abnormal screw and check and adjust the passing plate Remove the screw in the abnormal position Take care not to damage the rail groove Move the bit gu...

Page 22: ...ibrate A screw is caught in the clearance The motor is worn Adjust the height of the bit guide bracket Adjust the vibration If after following the instructions written above the machine still does not function properly consult our service section Clean the rail Remove the screws caught in the clearance If there is no screw that is caught consult our service section Adjust the vibration Replace the...

Page 23: ...e in the scooping chamber A screw is caught in the clearance A screw at the pick up site could not be picked up for an amount of time Turn the machine OFF and then ON again Remove the cause of overload Remove screws to a proper level When the machine stops even if the screws are at a proper level consult our service section Remove the screw that is caught Remove the screw 7 8 The scooping operatio...

Page 24: ...jects present in the sensor brackets If the escaper or stopper is damaged or worn off parts replacement is recommended Adjustment on front screw sensor as shown on P 23 7 13 The escaper rotates in the wrong direction When the escaper is operating some alien object is preventing the escaper from rotating smoothly Escaper and the escaper guide do not fit together Please check if the bit guide and it...

Page 25: ...6 0 35 4 5 2 6 20 HSⅢ 23 M2 3 2 7 6 2 7 6 0 35 4 5 2 9 20 HSⅢ 26 M2 6 3 0 6 3 0 6 0 35 4 5 3 2 20 HSⅢ 30 M3 0 3 5 6 3 5 6 0 35 4 5 3 6 20 Notes 2 Please consult your distributor for thin head Check if the axis diameter of the loaded screw corresponds with the below rail groove width With therange of screw size and lenghts below there may be instances if unique screw shape or stracture not com atib...

Page 26: ...5114 HSⅢ 14 M1 4 HS SR14 HSⅢ 17 M1 7 HS SR17 HS3 05115 HSⅢ 20 M2 0 HS SR20 HS3 02052 2 HSⅢ 23 M2 3 HS SR23 HSⅢ 26 M2 6 HS SR26 HSⅢ 30 M3 0 HS SR30 Replacement parts Rail Bit guide B assembly HS3 06002 Bit guide unit HS3 06003 Passing plate Brush assembly HS3 02053 Stopper Main motor unit HS3 03056 In the Exchange kit ordered Rail assembly and Passing plate are included ...

Page 27: ... 25 9 EXTERNAL DIMENSIONS 14 4 unit mm The dimensions in the manuals are for reference only do not use it for your jig The specifications are subject to change without notice ...

Page 28: ...64 的规定编制 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 In addition the China RoHS marks also is required at the product and product box At the product you can find it at the bottom and it is marked on the product box If you cannot find the mark please ask your distributor In case of emergency please cut the mark below and stick at the bottom of product ...