Hitachi D 10VC2, Technical Data And Service Manual

Page 1: ...ER TOOLS TECHNICAL DATA AND SERVICE MANUAL 10 mm 3 8 DRILLS D 10VC2 D 10VH SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST Nos D 10VC2 0199 D 10VH E101 DEC 2002 D MODELS D 10VC2 D 10VH ...

Page 2: ...ANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbols Utilized Competitors Company Name Model Name MAKITA 6410 6408 C BOSCH GBM10RE GBM450RE B DEWALT DW106 P ...

Page 3: ...risons 5 6 2 Drilling Speed Comparisons 6 7 PRECAUTIONS IN SALES PROMOTION 8 7 1 Handling Instructions 8 7 2 Caution Plate 8 7 3 Attaching Hook A 9 8 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY 10 8 1 Disassembly 10 8 2 Reassembly 13 8 3 Wiring Diagram 14 8 4 Internal Wire Arrangement and Wiring Work 15 8 5 Insulation Tests 18 8 6 No Load Current Value 18 9 STANDARD REPAIR TIME UNIT SCHEDULES 19 Ass...

Page 4: ...re provided with two kinds of drill chucks keyed key less In addition the side handle and the hook two kinds are provided as optional accessories to meet various customer demands For the Model D 10VC2 special emphasis was placed on making it lightweight at designing While the motor size of the Model D 10VC2 is equivalent to that of the previous Model D 10VC the maximum output is about 15 greater t...

Page 5: ... speed while they are compact lightweight and quiet 4 Easy to operate 2 finger sized trigger switch with variable speed control dial The pulling amount of the trigger can be adjusted on the dial in the same manner as the Model D 10VC It is convenient for operation keeping at a desired speed The large variable speed control dial and the 2 finger sized trigger switch are easy to operate 5 Easy to op...

Page 6: ...on structure Type of switch Overall length Weight Net without cord Gross with case with carton box Packaging with case with carton box Cord Standard accessories D 10VC2 D 10VH AC single phase 50 60 Hz 110 V 220 V 230 V 240 V 120 V 110 V 4 4 A 220 V 2 2 A 230 V 2 1 A 240 V 2 0 A AC single phase series commutator motor 2 core cabtire cord 2 5 m 8 2 ft 1 3 kg 2 9 lbs 3 1 kg 6 8 lbs 1 9 kg 4 2 lbs Gla...

Page 7: ...stalling Hook A on this drill should ONLY be performed by a HITACHI AUTHORIZED SERVICE CENTER For attaching procedure of Hook A refer to Attaching Hook A in this manual Hook A Side handle Code No 981205 5 2 Optional Accessories Hook Code No 982593 Side attaching type The hook is mountable with the M10 bolt at either left or right hole for mounting the side handle The M10 bolt is an accessory of th...

Page 8: ...io Gear train Motor size No load noise level dB Housing structure Soft grip handle Speed control dial Type of reversing switch Overall length mm in Chuck offset mm in Weight catalog kg lbs Actual weight kg lbs C D 10VH HITACHI D 10VH 10 3 8 25 1 6 0 0 2500 12 2 108 1 12 2 Single φ 56 x 35 75 Cylindrical Pushing button 238 9 3 8 26 1 1 32 1 4 3 1 1 4 3 1 D 10VC 10 3 8 16 5 8 3 2 0 1800 8 8 77 9 12 ...

Page 9: ...19 mm dia 25 mm dia Bit dia mm 500 600 400 300 200 100 0 Drilling speed mm min 12 mm dia 15 mm dia Bit dia mm 2000 2500 1500 1000 500 0 Drilling speed mm min 6 5 mm dia 10 mm dia Bit dia mm 30 35 25 20 15 D 10VC2 D 10VC B B C 10 5 D 10VC2 D 10VC B B C D 10VC2 D 10VC B B C Twist bit Test material Mild steel Thrust 300 N Auger bit Test material Western hemlock Flat spade bit Test material Western he...

Page 10: ...in 12 mm dia 15 mm dia Bit dia mm 2500 3000 2000 1500 1000 500 0 Drilling speed mm min 19 mm dia 25 mm dia Bit dia mm 600 700 500 400 300 200 100 D 10VH D 10VC P C D 10VH D 10VC P C Twist bit Test material Mild steel Thrust 300 N Auger bit Test material Western hemlock Flat spade bit Test material Western hemlock Thrust 150 N ...

Page 11: ... hazards the dangers inherent in the use of any electric power tool cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the Drills are listed in the Handling Instructions to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with t...

Page 12: ...el D 10VH 1 Loosen the Tapping Screw W Flange D4 x 20 Black 23 21 and remove the Handle Cover 24 22 2 Insert the mounting foot of hook A into the air vent of the Housing 17 17 as shown in Fig 1 3 Mount the Handle Cover 24 22 Refer to 8 2 3 Tightening torque for tightening torque of each screw Be careful not to catch the internal wires when mounting the handle cover Fig 1 Hook A Mounting foot of ho...

Page 13: ...k 23 21 and remove the Handle Cover 24 22 2 Removal of the carbon brushes With a small slotted head screwdriver slightly lift the Brush Holders 28 26 Then while pushing the Carbon Brushes 27 25 to the bottom of the Brush Holders 28 26 gently pull out and disconnect the internal wire terminals Figs 2 and 3 3 Removal of the gear cover from the housing Loosen the Tapping Screw W Flange D4 x 30 Black ...

Page 14: ...0 mm dia to 70 mm dia 5 Removal of the stator from the housing First disconnect the internal wires from the Switch 1P Pillar Type 25 23 To disconnect the internal wires from switch insert a small flat blade screwdriver into the windows near the terminals and pull out the internal wires Remove the Tapping Screws D4 15 15 and tap the end surface of the Housing 17 17 slightly with a wooden hammer The...

Page 15: ... Open end wrench 8 1 3 Removal of the spindle Remove the Retaining Ring for D32 Hole 3 3 Place the end surface of the Gear Cover 9 9 on the tubular jig and press down on the Spindle 4 4 with a hand press Then the spindle can be removed together with the Ball Bearing 6002VVCMPS2L 6 6 and the Retaining Ring for D15 Shaft 7 7 The Gear 10 10 can be removed from the spindle Fig 6 Caution Be sure to rep...

Page 16: ... Wiring Work 2 Be careful not to catch the internal wires when mounting the handle cover 8 2 2 Lubrication 1 Apply SEP 3A Grease to the following portions Teeth of the Armature 13 13 with a brush Metal portion of the Inner Cover 11 11 Inside of Gear Cover 9 9 7 g 8 2 3 Tightening torque 1 Tapping Screw D4 1 5 to 2 5 N m 13 3 to 22 1 in lbs 2 Drill Chuck 27 5 to 32 5 N m 243 6 to 287 9 in lbs 3 Mac...

Page 17: ...rown White or blue Gray White Stator Red Black Speed control switch Reversing switch Stator Choke coil Noise suppressor Brown Blue Cord ass y Black or brown White or blue Gray White Stator Red Black Speed control switch Reversing switch Stator Brown Blue 2 For products without noise suppressor ...

Page 18: ...brush White Stator Red Stator Gray Stator White Stator Gray Stator Red Stator Black or brown Cord Noise suppressor a Brush holder Put the CB terminal between a and b 5 5 0 8 4 Internal Wire Arrangement and Wiring Work A Internal wire arrangement 1 For products with noise suppressor Black Stator ...

Page 19: ...ord White or blue Cord Carbon brush White Stator Red Stator Gray Stator White Stator Gray Stator Red Stator Black or brown Cord a Brush holder Put the CB terminal between a and b 2 For products without noise suppressor Black Stator 5 5 0 ...

Page 20: ...on 1 Wiring of reversing switch 2 Wiring of speed control switch Black Stator Blue Choke coil Lead wire White Stator Brown Choke coil Lead wire Gray Stator Red Stator Black or brown Cord White or blue Cord Noise suppressor ...

Page 21: ...with DC 500 V Megohm Tester Dielectric strength AC 4 000 V 1 minute with no abnormalities 220 V 240 V and 110 V for U K products AC 2 500 V 1 minute with no abnormalities 110 V 127 V except U K products 8 6 No Load Current Value After no load operation for 30 minutes the no load current value should be as follows Voltage V Current A Max 1 2 220 1 2 230 1 2 240 2 2 110 2 2 120 ...

Page 22: ...SCHEDULES MODEL 10 20 30 40 Fixed Variable Work Flow 60 min 50 Switch Cord Handle Cover Housing Stator Armature Ball Bearing 608VV x 2 Inner Cover Gear Cover Gear Spindle Ball Bearing 6002VV General Assembly D 10VC2 D 10VH Drill Chuck ...

Page 23: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VC2 2002 12 10 E1 0199 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 12 17 18 19 20 23 24 25 26 27 30 31 2 501 21 22 28 29 32 33 34 35 36 ...

Page 24: ...321 622 HOUSING 1 18 NAME PLATE 1 19 321 633 CHOKE COIL BROWN 110V 240V 1 EXCEPT FOR SIN MAL SRI HKG 20 321 630 INTERNAL WIRE BROWN 100L 1 FOR SIN MAL SRI HKG 21 321 634 CHOKE COIL BLUE 110V 240V 1 EXCEPT FOR SIN MAL SRI HKG 22 321 631 INTERNAL WIRE BLUE 55L 1 FOR SIN MAL SRI HKG 23 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 3 24 321 629 HANDLE COVER 1 25 321 632 SWITCH 1P PILLAR TYPE 1 26 321 628...

Page 25: ...AL ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED ITEM NO CODE NO DESCRIPTION REMARKS NO USED 12 02 D 10VC2 501 321 635 CASE 1 FOR SIN MAL SRI NZL FIJ GBR FRA FIN NOR 601 982 593 HOOK 1 602 321 612 HOOK A 1 603 981 205 SIDE HANDLE FOR M10 1 ...

Page 26: ... 4 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 12 02 D 10VC2 Printed in Japan 021210N ...

Page 27: ...ELECTRIC TOOL PARTS LIST LIST NO DRILL Model D 10VH 2002 12 10 E1 E101 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 12 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 501 ...

Page 28: ... COVER 1 10 321 627 GEAR 1 11 321 624 INNER COVER 1 12 608 VVM BALL BEARING 608VVC2PS2L 2 13 360 597U ARMATURE ASS Y 120V 1 INCLUD 12 14 321 623 FAN GUIDE 1 15 991 031 TAPPING SCREW D4X45 2 16 340 548D STATOR 120V 1 17 321 622 HOUSING 1 18 NAME PLATE 1 19 321 630 INTERNAL WIRE BROWN 100L 1 20 321 631 INTERNAL WIRE BLUE 55L 1 21 301 653 TAPPING SCREW W FLANGE D4X20 BLACK 3 22 321 629 HANDLE COVER 1...

Page 29: ...RD ACCESSORIES OPTIONAL ACCESSORIES ITEM NO CODE NO DESCRIPTION REMARKS NO USED ITEM NO CODE NO DESCRIPTION REMARKS NO USED 12 02 D 10VH 501 321 635 CASE 1 601 982 593 HOOK 1 602 321 612 HOOK A 1 603 981 205 SIDE HANDLE FOR M10 1 ...

Page 30: ... 4 ITEM NO CODE NO DESCRIPTION REMARKS NO USED 12 02 D 10VH Printed in Japan 021210N ...

Page 31: ......