above 50mm
above 100mm
about 400mm
about 300mm
must not bend
above 100mm
2,300mm or more
1
2
Maximum pipe length 20m
Minimum pipe length 4m
above 200mm
above 700mm
above 50mm when
installed on the
ceiling of balcony
(
)
above 100mm
above 100mm
give clearance as
wide as possible
6
4
3
Plug
5
above 200mm
SPLIT UNIT AIR CONDITIONER
INSTALLATION MANUAL
Indoor Unit
Outdoor Unit
RAS-X10CZ
RAC-X10CZ
( mark is tool exclusive use for R410A)
●
+ – Screwdriver
●
Measuring Tape
●
Knife
●
Saw
●
Pipe Cutter
●
Hexagonal Wrench Key (
4mm)
●
Power Drill (ø 65mm ~ ø 80mm)
●
Vacuum Pump
●
Pliers or Wrench
●
Torque Wrench
Vacuum Pump
Adaptor
Flare Tool
Gas Leakage Detector
Manifold Valve
Charge Hose
●
Carefully read through the procedures of proper
installation before starting installation work.
●
The sales agent should inform customers regarding
the correct operation of installation.
Tools Needed For Installation Work
SAFETY PRECAUTION
●
Read the safety precautions carefully before operating the unit.
●
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating
the unit as described in the user’s guide.
!
!
WARNING
!
CAUTION
!
●
A circuit breaker or fuse (16A time delay) must be installed. Without a circuit breaker or fuse the danger of electric shock exists.
A main switch with a contact gap of more than 3mm has to be installed in the power supply line to the outdoor unit.
●
Do not install the unit near a location where there is flammable gas. The outdoor unit may catch fire if flammable gas leaks around it.
●
Please ensure smooth flow of water when installing the drain hose.
●
Piping shall be suitable supported with a maximum spacing of 1m between the supports.
●
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you do the installation work yourself.
●
Please observe the instructions stated in the installation manual during the process of installation. Improper installation may cause water leakage, electric shock and
fire.
●
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the units may collapse and impose danger.
●
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when dealing with the electrical work. Use power
cables approved by the authorities of your country.
●
Be sure to use the specified wire for connecting the indoor and outdoor units. Please ensure that the connections are tight after the conductors of the wire are inserted
into the terminals. Improper insertion and loose contact may cause over-heating and fire.
●
Please use the specified components for installation work. Otherwise, the units may collapse or water leakage, electric shock and fire may occur.
●
Be sure to use the specified piping set for R-410A. Otherwise, this may result in broken copper pipes or faults.
●
When installing or removing an air conditioner, only specified refrigerant (R410A) shall be allowed, do not allow air or moisture to remain in the refrigeration cycle.
Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture may be caused.
●
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
●
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with
fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
●
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper
repairs may result in water leakage, electric shock and fire, etc.
FOR SERVICE PERSONNEL ONLY
THE CHOICE OF MOUNTING SITE
(Please note the following matters and obtain permission from customer before installation).
WARNING
!
●
The unit should be mounted at stable, non-vibratory location which
can provide full support to the unit.
WARNING
!
●
The Outdoor unit must be mounted at a location which can sup-
port heavy weight. Otherwise, noise and vibration will increase.
CAUTION
!
●
No nearby heat source and no obstruction near the air outlet is
allowed.
●
The clearance distances from top, right and left are specified in
figure below.
●
The location must be convenient for water drainage and pipe
connection with the Outdoor unit.
●
To avoid interference from noise please place the unit and its
remote controller at least 1m from the radio, television and inverter
type fluorescent lamp.
●
To avoid any error in signal transmission from the remote controller,
please put the controller far away from high-frequency machines
and high-power wireless systems.
●
The installation height of indoor unit must be 2.3m or more.
CAUTION
!
●
Do not expose the unit under direct sunshine or rain. Besides,
ventilation must be good and clear of obstruction.
●
The air blown out of the unit should not point directly to animals
or plants.
●
The clearances of the unit from top, left, right and front are specified
in figure below. At least 3 of the above sides must be open air.
●
Be sure that the hot air blown out of the unit and noise do not
disturb the neighbourhood.
●
Do not install at a location where there is flammable gas, steam,
oil and smoke.
●
The location must be convenient for water drainage.
●
Place the Outdoor unit and its connecting cord at least 1m away
from the antenna or signal line of television, radio or telephone.
This is to avoid noise interference.
●
Do not install outdoor unit facing strong wind direction. It may
damage the fan motor.
INDOOR UNIT
Figure showing the Installation
of Indoor and Outdoor Unit.
OUTDOOR UNIT
Direction of Piping
Dimension of Mounting Stand
of the Outdoor unit
(unit : mm)
There are 4 directions
allowed, namely, horizontally
perpendicular to the unit,
vertically down from right,
horizontally out from right and
horizontally out to left.
Don’t form the piping
downward at the left of the unit.
●
The difference in height
between the indoor and
outdoor unit should be
kept max 10m.
●
The connecting pipe, no
matter big or small,
should all be insulated
with insulation pipe and
then wrapped with vinyl
tape. (The insulator will
deteriorate if it is not
wrapped with tape).
The connection of insulated
drain hose.
Please use insulated drain
hose for the indoor piping
(commercial product).
The indoor piping should be
insulated with the enclosed
insulation pipe. (If the
insulator is insufficient,
please use commersial
products).
inner diameter ø 16mm
Be sure to
completely
seal any
gap with
putty.
Connection
Horizontally
perpendicular
to the unit
mounting stand
500
102
45
282
9
300
9
30
12
30
16
20
!
CAUTION
•
The installation height
of indoor unit must be
2.3m or more.
Installation of Hanger, Wall Penetration and Installation of Protection Pipe
1
CAUTION
!
●
The draining of the water container inside the indoor unit can be done from the left.
Therefore the hanger must be fixed horizontally or slightly tilted towards the side of
drain hose. Otherwise, condensed water may overflow the water container.
Direct Mounting On The Wall
●
Please use hidden beams in the wall to hold the hanger.
Wall Penetration and Installation of Protection Pipe
●
Drill a ø 65mm hole on
wall which is slightly tilted
towards the outdoor side.
Drill the wall at a small
angle.
●
Cut the protection pipe
according to the wall
thickness.
●
Empty gap in the sleeve
of protection pipe should
be completely sealed
with putty to avoid
dripping of rain water into
the room.
Procedures of Installation and Precautions
●
Procedures to fix the hanger.
1. Drill holes on wall.
2. Push plug into the holes.
3. Fix the hanger on wall
(As shown below)
(As shown below)
with 4.1 x 32 screw
(As shown in figure below)
●
Procedures to fix the holder of remote control.
1. Drill holes on wall.
2. Push plug into the holes.
(As shown below)
(As shown below)
Installation of the Indoor Unit
2
VERTICALLY DOWNWARD PIPING
Preparation
●
Connect connecting cord.
●
Pull out the pipe, connecting cord and drain hose.
Installation
●
The upper part of the Indoor unit is hanged on the hanger.
●
The projection at the lower part of the Indoor unit is hooked onto the hanger.
Please pull the lower part of
the Indoor unit outwards to
check if the unit is hooked
onto the hanger. Improper
installation may cause
vibration and noise.
!
CAUTION
HORIZONTAL PIPING
Preparation
Change of Drain Hose and Installation Procedures.
●
Exchange the location of drain hose and drain cap during horizontal piping as shown in
figure below. Be sure to plug in the drain hose until the insulating material folds upon itself.
●
Please use pliers to pull out the drain cap.
(This is an easier way to remove the drain cap).
INSTALLATION OF REFRIGERATING PIPES AFTER CONNECTION
●
The refrigerating pipes should be adjusted to fit into
the hole on the wall and then ready for further
connection.
●
The terminals of 2 connected pipes must be covered
with insulator used for terminal connection. Then the
pipes are wrapped with insulation pipe.
●
Connect the connecting cord after removing electrical
cover. (Refer to “CONNECTION OF POWER CORD”)
●
After adjustment, fit the connecting cord and pipes
into the space available under the indoor unit. Use
holder to hold them tight.
!
CAUTION
●
The rubber strap used for
fixing the insulator should
not be tied with great force.
Otherwise, this will damage
heat insulation and causes
water condensation.
●
Holder can be attached at the either of 2 places.
Please select the easier position.
THE CONNECTION OF REFRIGERATING PIPE DURING THE
INSTALLATION OF INDOOR UNIT
Preparation To Install Refrigerating Pipes
!
CAUTION
●
Please fix in the plastic core
after flaring to avoid plastic
chips entering the pipes.
CAUTION
!
You are free to choose the side (left or right) for the installation of drain
hose. Please ensure the smooth flow of condensed water of the Indoor
unit during installation. (Carelessness may result in water leakage.)
!
CAUTION
Be sure that the
drain hose is not
loosely connected
or bend.
Be sure that the wire is not
in contact with any metal
in the wall. Please use the
protection pipe as wire
passing through the hollow
part of the wall so as to
prevent the possibility of
damaged by mouse.
Unless it seals completely,
any air with high humidity
flows from outdoor and
any dew may drop.
!
WARNING
●
The refrigerating pipes and connecting cord
transform and are attached.
●
The end of the refrigerating pipes are at locations
marked with “
” symbol.
Installation of Drain Hose
3
Installation
Hang the Indoor unit onto the hanger. Use the temporary stand
at the back of the Indoor unit to push its lower part 15cm
forwards.
●
Place the drain hose through the hole on the wall.
●
Wrap the refrigerating pipes with insulation pipe after
connecting refrigerating pipe.
●
Connect the connecting cord after removing electrical cover.
(Refer to “Connection of Power Cord”)
●
After adjustment, the connecting cord and refrigerating pipes
are placed into the space available under the Indoor unit.
●
The projection of Indoor unit must hook to the hanger.
INDOOR UNIT
<
IA619: A
>
32mm
20mm
ø
4.8mm
ø
4.4mm
Wall
1 Hanger
2 Screw
Plug
Wall
above 50mm
Ceiling
4.1 x 32 Screw
Wall
Remote
Control
Holder
5 Screw
Plug
3
Sleeve of
protection
pipe
WALL
Protection
pipe
Seal with
putty
Seal with
putty
2 ~ 5mm
Outdoor
Indoor
Connecting cords, pipe and
drain hose must be laid
together with Vinyl tape.
Lift the body
of the unit
upwards and
then force it
downwards.
Hanger
Refrigerating
Pipe
Protection
Pipe
Drain Hose
Connecting
Cord
Hanger
1
Projection
2
[Push] mark positions
!
CAUTION
Condensed water may leak out if not inserted properly.
HORIZONTAL & DOWNWARD PIPING – MAKING OPENINGS
●
During horizontal or downward piping, use a knife to cut
openings as shown in figure. Then smoothen the edges of
openings with a file.
●
Turn the piping while holding down the lower
portion of pipe-support by hand.
Drain hose
Drain cap
Drain cap
Please insert
until here
Drain hose
Please insert
until here
Pipe
support
Pull up the pipe after
bending downward
Openings
Pipe
Connecting
cord
Drain hose
Insulation pipe (must be wrapped with
vinyl tape at every 120mm).
Pipe
Rubber strap tied with great force
below
5mm
Please bend at a small
radius to form an arc
0.85m
about 15cm
Hook
Projection
Protection pipe
Connecting cord
Holder
Connected
section
Drain hose
HITACHI
Heat insulation pipe
Connecting
cord
Refrigerating pipe
Pull this to the front
during the connection
of refrigerating pipes
to ease task.
Bending
upwards
Condensed
water pond
Ditch
Condensed
water pond
Names of Indoor Components
Hanger
Qty
No.
Item
1
1
Screw for holder of
Remote Controller
( 3 . 1 x 1 6 )
AAA Size Battery
Holder for Remote
Controller
( 4 . 1 x 3 2 )
Remote Controller
Purifying Filter
2
6
3
1
4
2
5
2
6
7
1
1
Screw for Hanger
125mm
45mm
200mm
60mm
80mm
780mm
125mm
280mm
45mm
115mm
450mm
Level
Hanger
Hole for pipe
Weight
Mark
Line
Please use more
than 4 screws.
Screw for Hanger
HOW TO REMOVE INDOOR UNIT
●
Push up the (PUSH) sections at the
bottom of the indoor unit and pull the
bottom plate towards you. Then the
claws are released from the stationary
plate.
(The (PUSH) sections are indicated by
2 arrows in the right figure)
In case the pipe length is more than
8m, add refrigerant R410A at 15 gram
per every meter exceeds. However,
pipe length shall not exceed 20m.
!
CAUTION
8
1
Hole cover sticker
HFC
R410A
This air conditioner uses new refrigerant HFC (R410A).
The basic installation work procedures are the same as conventional refrigerant (R22) models.
However, pay careful attention to the following points:
(1) Since the working pressure is 1.6 times higher than that of conventional refrigerant (R22) models, some of the piping and installation and service tools are special.
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the
R410A piping and flare nuts.
(2) Models that use refrigerant R410A have a different charging port thread diameter to prevent erroneous charging with conventional refrigerant (R22) and for safety. Therefore,
check beforehand. [The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]
(3) Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant (R22) models. Also, when storing the piping, securely seal the
openings by pinching, taping, etc.
(4) When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and always charge from the liquid phase side whose
composition is stable.
(EN1) INS RAS-X10CZ
18/12/09, 9:29
1
