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115 Volt

Handler

®

140

115V Wire Feed Welder

Includes:

Comfortable 10-ft. (3 m) H100S2-10 gun  
10-ft. (3 m) work cable with clamp
Built-in gas solenoid valve and dual-gauge regulator with gas hose
Spool hub assembly accommodates 4 or 8 in. spools
Sample spool of .030 in. (0.8 mm) self-shielding flux-cored wire
.030 in. (0.8 mm) contact tips
Power cord with plug
Weld set-up chart
Owner’s manual with parts lists, installation, operation and
maintenance guidelines

Stable arc with improved performance on thin gauge material.

Provides positive feed with adjustable tension. Easy access for threading wire.

Provides a broader operating window for each wire, with quick and easy adjustment for different thicknesses and joints.

Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled.

Access makes it quick and easy to change polarity for solid or tubular wire. Includes convenient storage holes for 
spare tips.

Makes it easy to change from one wire size to another. One knurled groove and one smooth groove for 
.030–.035 in. (0.8–0.9 mm) wire. 

Makes controls quickly visible and accessible.

Protects unit against current overload.

Protects power transformer to ensure reliability.

Protects wire feed system from overload, no fuses to change or circuit breaker buttons to reset.

Five-year warranty on transformers, three years on electronics (drive motors, rectifiers) and one year on guns.

Excellent arc performance 

Proven built-in wire feeder with 
quick-release tension lever

Four output voltage settings with 
wire feed speed tracking

Built-in contactor

Convenient polarity changeover with 
tip holder

Dual-groove quick-change drive roll

Sloped control panel

Short circuit protection

Self-resetting thermal overload

Self-resetting motor protection

Hobart's 5/3/1 Industrial Warranty

217919

March 2011

Features

Benefits

B

uilt with Hobart quality and durability, the
Handler 140 is a wire welding package with

industrial performance capable of operating on
standard 115/120 volt, 20 amp home circuits. 
The broad output range of 25 –140 amps allows
you to weld 24 gauge up to 1/4 inch steel. 

The Handler 140 is capable of running the following
wires: .023 –.035 in. (0.6 – 0.9 mm) mild steel 
or stainless steel, .030 –.035 in. (0.8 – 0.9 mm)
flux-cored, and .030 in. (0.8 mm) aluminum. Four
output voltage settings with wire feed tracking
make the unit easy to set and adjust for different
materials and thicknesses.

#500500

Applications:

Home, farm and ranch and light fabrication projects.

Mower Decks/Brackets

Grills/Smokers

Fences/Gates

Firewood Racks

Kennels

Metal Furniture

Signs

Machinery and

Window Security Guards

Auto Repair, etc.

Summary of Contents for Handler 140

Page 1: ...feed system from overload no fuses to change or circuit breaker buttons to reset Five year warranty on transformers three years on electronics drive motors rectifiers and one year on guns Excellent arc performance Proven built in wire feeder with quick release tension lever Four output voltage settings with wire feed speed tracking Built in contactor Convenient polarity changeover with tip holder ...

Page 2: ...for the torch is recommended Match feed roll groove to diameter of wire being used Set tension knob setting to 3 at start Adjust tension per instructions in the manual CAUTION Do not change voltage switch position while welding See owners manual for more information Wire speed listed is a starting value only Wire speed setting can be fine tuned while welding Wire speed also depends on other variab...

Page 3: ... MIG Torch 245924 Comes in 10 ft 3 m length with liner for 030 035 in 0 8 0 9 mm diameter wire Portable CO2 Cylinder Kit 770626 Includes one 20 oz CO2 cylinder paintball style pre set regulator and gas hose spare O rings and mounting hardware Small Cart Cylinder Rack 194776 Designed for portable MIG welders Accommodates large and small gas cylinders Running Gear Cylinder Rack 770187 Heavy duty con...

Page 4: ...000 068 10 per package MIG Nozzle Standard 770404 169 715 Gasless Flux cored Nozzle 770487 226 190 Tip Adapter 770402 169 716 Liners 023 025 in 0 6 mm 196139 194 010 030 035 in 0 8 0 9 mm 196139 194 011 035 045 in 0 9 1 2 mm 196140 194 012 Power Source Drive Rolls Dual groove V smooth 237338 For 023 025 in 0 6 mm and 030 035 in 0 8 0 9 mm wire Dual groove V knurled 202926 For 030 035 in 0 8 0 9 mm...

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