HOKUBEMA PANHANS 546|100, Operating Manual

Page 1: ...enbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info hokubema panhans de Web https hokubema panhans de Operating Manual Combined Surface Pla...

Page 2: ...versions to the Machine 13 4 1 3 Residual Risks 14 4 2 Observe the Environmental Protection Regulations 15 4 2 1 Organisational Measures 15 4 2 2 Personnel Selection and Qualification Basic Duties 15...

Page 3: ...nesser Detail View 30 9 Commissioning 31 9 1 Switching the Machine ON and OFF 31 9 1 1 Surface Planing Jointing 31 9 1 2 Thicknessing 31 9 1 3 Combined Working 32 9 1 4 Emergency Stop System 32 10 Ope...

Page 4: ...on 44 13 2 1 PANHANS Cutter Block Adjusting Devices 44 13 2 2 Magnetic Quick Adjusters 1533 Option 45 13 3 Changing the Knives on PANHANS Spiral Cutter Block Option 46 13 3 1 Procedure for Changing th...

Page 5: ...op view of the surface planing fence 34 Figure 24 Auxiliary fence 34 Figure 25 Push block in compartment 34 Figure 26 Check angle 90 degrees 35 Figure 27 Calibrate angle to 90 degrees 35 Figure 28 Cal...

Page 6: ...gure 60 Grease nipples for adjusting spindles 48 Figure 61 V belt pulleys 49 Figure 62 Two of the four adjustment screws 49 Figure 63 Squared timber as adjustment aid 49 Figure 64 Rubber roller replac...

Page 7: ...ng maintenance servicing inspection repair and or during transport Apart from the operating manual and the legally binding accident prevention provisions applicable in the coun try and place of use th...

Page 8: ...these instructions may result in personal injury Reference to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation t...

Page 9: ...knowledge required to operate this machine the operator must ensure the following measures Product training for every operator also possible external personnel Regular safety instruction 3 2 Requirem...

Page 10: ...elay and repaired if necessary For repairs only original spare parts may be used All protective safety and monitoring devices must be regularly checked and maintained by the operator Only instructed t...

Page 11: ...o 24 m min is available as an option see section 9 1 2 The two suction nozzles for surface planing and joining are firmly built into the machine The suction nozzle for thicknessing is located behind t...

Page 12: ...nozzles 160 mm 1 Si Tec push block for safe dressing of short workpieces Brass wedge for Tersa cutter change CE conform and GS tested 3 8 Available Options 2 table glide rollers steel link infeed roll...

Page 13: ...f the manufacturer Improper use can lead to danger to persons and to a defect or damage to the machine Only the manufacturer s original planing cutter blocks and replacement knifes according to EN 847...

Page 14: ...imilar Therefore wear safety shoes especially when transporting and setting down the machine Pay attention to the existing danger of cuts on the planing knifes Never reach into the running band saw bl...

Page 15: ...ng manual Operators must not wear open long hair loose clothing or jewellery including rings There is a risk of injury e g by getting caught or drawn in Observe the safety instructions and danger warn...

Page 16: ...ace planing and jointing of short workpieces that do not allow a safe hand support push blocks are to be used The shape of the push block must be adapted to the workpiece Machine condition Check the m...

Page 17: ...ndly disposal of operating and auxiliary materials e g oils and re placement parts e g electronic components 4 3 3 Safe Working Practices Always work with all protective devices These must be in the i...

Page 18: ...n front of the planing jointing table It is forbidden to be in Danger Zone 2 Figure above when the cutter block is running This ap plies equally to the operator and to any helper 2 Risk of kickback Ri...

Page 19: ...piece must never be pushed with the body 2 It is forbidden to stay in Danger Zone 2 see figure above when the cutter block is running This applies equally to the operator and to a helper 3 Danger of c...

Page 20: ...755 2 22 Figure 4 Nameplate 5 2 Technical Features General 1100 mm long machine table with finely planed cast iron surface and the typical features of the proven PANHANS surface planers thicknessers...

Page 21: ...ise Emission Values The specified measured values are determined in accordance with EN 860 Uncertainty allowance K 4 dB A Workplace related emission value Surface Planing Workplace related emission va...

Page 22: ...46 100_EN_06 22 docx 22 6 Dimensions 6 1 Front Top View Figure 6 Dimensions top side view Subject to design and dimensional changes Infeed Side Thicknesser Infeed Side Planer Jointer 1950 1310 2650 17...

Page 23: ...BA_PH_546 100_EN_06 22 docx 23 6 2 Side View Figure 7 Dimensions side view Subject to design and dimensional changes 1700 1100 Suction Nozzle Planer Jointer Suction Nozzle Thicknesser 1960 1150 880...

Page 24: ...ay attention to the existing danger of tipping over during transport 7 3 Installing the Machine A foundation is not required The floor must have a load bearing capacity corresponding to the weight of...

Page 25: ...trap must be used for each lashing point All four lashing points must be tensioned individually on the loading area of the vehicle The pallet must also be secured against slipping Please note the foll...

Page 26: ...tor K2 Installation only by a qualified electrician The air speed must be set in such a way that with the extraction line connected and the tools stationary an average air speed of 20 m s 1450 m h for...

Page 27: ...p the movement direction of the feed is not cor rect two outer conductors must be swapped at the corresponding motor connection Only if the connection is carried out by an authorised electrician can a...

Page 28: ...rea 4 Position indicator for planing jointing 16 Potentiometer for feed rate option 5 Planing jointing fence 17 Locking pin for planer jointer fence 6 Planing jointing auxiliary fence 18 Suction nozzl...

Page 29: ...Locking pin for auxiliary fence 33 Cover rear outfeed table 24 Clamping lever for planing jointing fence 34 Main switch housing 25 Adjusting lever for planing jointing fence 35 Main switch 26 Clamping...

Page 30: ...f the thicknesser control panel 1 shown in Figure 13 on the right for the standard version and on the left for optional equipment This large view provides a better illustration of the respective opera...

Page 31: ...push button 2 Switching OFF Stop cutter block with push button 2 Turn off main switch 35 Figure 18 Planing jointing controls For further information on the operation during Surface Planing Jointing s...

Page 32: ...he middle position with the locking pin 17 Turn selector switch 28 to the right to the inclined position Figure 19 Thicknessing controls Turn main switch 35 to position I Adjust the infeed table and t...

Page 33: ...ng circle at the factory This can only be adjusted by qualified personnel 10 1 3 Adjustable Outfeed Table Option At a central point the optionally available adjustable outfeed table for re sharpenable...

Page 34: ...ping lever 24 again To calibrate the angles of the fence please refer to sections 10 1 7 and 10 1 8 Warning Danger of crushing fingers and hands between the adjusting lever 25 and the auxilia ry fence...

Page 35: ...2 until the angle is correct Note During adjustment the lever 25 must always be moved fully forwards towards the planing table and to check the angle it must be moved backwards with force so that the...

Page 36: ...the tables and is automatically held in position Figure 30 Guard setting for flat planing Figure 31 Guard setting for edge jointing For several operations the workpiece is brought back over the bridg...

Page 37: ...spective functions are described in the following table Action Function Back to the main menu Starts the positioning process to the specified setpoint Stops a running positioning process Switch to inc...

Page 38: ...g States Language Info Menu By tapping the symbol resp you can access the Info menu Various operating states the machine and version number the year of manufacture and various messages are displayed h...

Page 39: ...value this is first overrun by approx 1 mm and then approached from below This serves to compensate for spindle play loop function 11 4 2 Table Height Positioning in Incremental Mode In this mode posi...

Page 40: ...alue Now use a test workpiece that has already been dressed and set the table to any height that is suitable for a thickness planing test run with the selected test workpiece Start the thickness plani...

Page 41: ...thermal overload of the main motor or by undervoltage Remedy Let the machine cool down and check all motor protec tion switches in the control cabinet To reset the fault the machine must be restarted...

Page 42: ...g 2 Cause Fence and or extraction are in the unacceptable range Remedy Move fence and or extraction into the permissible range With these warning messages only surface planing on top of the planing ta...

Page 43: ...eing switched on again unexpectedly Lock the main switch with a padlock Even when stationary cuts from the knives are possible Always wear protective gloves when changing the knives 13 1 Changing the...

Page 44: ...for damage caused by a deviating or improper procedure 13 2 1 PANHANS Cutter Block Adjusting Devices The standard cutter block adjusting devices are already included in the scope of delivery when orde...

Page 45: ...mm The blade projection on all thickness planers is 1 0 mm The adjusting nut 2 is to be turned back by 10 pitch points 3 Then insert the new resp sharpened knives 1 press them into the knife holder o...

Page 46: ...until it locks into place Only use the PANHANS service set for spiral cutter shafts to change and turn the cutting inserts The manufacturer is not liable for damage caused by a deviating or improper p...

Page 47: ...s defective Renew brake unit Contact customer service The cutter block does not run up cleanly V belt too loose Retighten the V belt see section 15 2 Rubber extension rollers no longer pull out Rubber...

Page 48: ...ial commissioning and after signif icant modifications The function of the gas springs should be checked occasionally If it takes a lot of force to open the protec tive cover the gas springs must be r...

Page 49: ...ctedly Lock the main switch with a padlock 15 3 Retighten the Feed Chain The feed chain is equipped with an automatic chain tightener that always ensures the correct tension Manual retensioning is the...

Page 50: ...infeed roller front right 2 pieces rubber outfeed rollers Figure 64 Rubber roller replacement Step 1a Figure 65 Rubber roller replacement Step 1b Step 2 Step 3 On the pendulum bearing of the feed roll...

Page 51: ...BA_PH_546 100_EN_06 22 docx 51 Figure 68 Rubber roller replacement Step 5a Figure 69 Rubber roller replacement Step 5b Auf dieselbe Weise werden dann auch die Auszugswalzen ausgetauscht...

Page 52: ...s 4131 Cutter Block Spare Screws Standard version height approx 21 mm hardened R 1 4 SW 17 4107 Flat Spanner SW17 For cutter block screws with spanner size 17 mm 4113 Cutter Block Pressure Spring For...

Page 53: ...24 m min infinitely variable via potentiometer instead of 7 14 m min Indication of the feed rate via touchscreen control 4645 16 3 Planer Guards Article Description Art No Planer Guard SUVAMATIC With...

Page 54: ...n laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be di...

Page 55: ...ng directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG EC Low Voltage Directive 2006 95 EC G Applied harmonized standards especially pr EN 861 EN 349 pr EN 860 EN 847 1 pr EN 859 EN 41...