Holzstar ADH 2540 230V, Instruction Manual

Page 1: ...Instruction Manual Planer Thicknesser ADH 2540 230 V ADH 2540 400 V ADH 3050 230 V ADH 3050 230 V ADH 3050 400 V ...

Page 2: ...ating staff qualification 4 2 4 Personal protective equipment 5 2 5 Safety labels on the Planer Thicknesser 5 2 6 Safety devices 6 2 7 General Safety Instructions 6 3 Intended use 8 3 1 Predictable misuse 8 3 2 Residual risks 8 4 Technical Data 9 4 1 Type plate 9 5 Transport packaging storage 9 5 1 Delivery and transport 9 5 2 Packaging 10 5 3 Storage 10 6 Description of the device 10 6 1 Scope of...

Page 3: ...s orders Fax 0951 96555 119 E Mail ersatzteile stuermer maschinen de Please submit any information and experiences you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience T...

Page 4: ...ed protec tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regularly check that the safety equipment is fully functional and complete 2 3 O...

Page 5: ...ated in individual sections of these operating instructions when carrying out the different tasks on the machine The personal protective equipment is described in the following section 2 5 Safety labels on the Planer Thick nesser The following safety labels and instructions are attached to the Planer Thicknesser s Fig 1 and must be observed Fig 1 Safety labels The safety markings affixed to the ma...

Page 6: ...not use defective cables When working on the machine all safety devices and covers must be fitted and functional Persons under 16 years of age may only use the machine as part of a vocational training course and under the supervision of a trainer Always disconnect the machine from the electrical power supply when carrying out inspection cleaning or maintenance work Do not wear loose clothing or je...

Page 7: ...such as nails and screws before operation When handling heavy or bulky workpieces use suitable supports e g roller blocks optional equip ment Use a sliding block or a sliding log when dressing small workpieces Use additional supports such as a horizontal clam ping device when planing narrow workpieces Always adjust the surface thickness planer protec tion to the width of the workpiece The unused p...

Page 8: ...re parts and use of accessories not approved by the manufacturer Maintenance work on an unsecured machine 3 2 Residual risks The machine has been built with modern technology in accordance with recognised safety regulations Nevert heless some residual dangers may still exist The rotating planer shaft can cause injuries to fin gers and hands if the workpiece is fed at the wrong feed rate Ejected wo...

Page 9: ...sch 1050 mm 1080 mm Total length of table L x W 510 x 260 mm 525 x 308 mm Working height 920 mm 920 mm Max cutting depth of joints 3 mm 3 mm Planing stop Length x Height 635 x 127 mm 635 x 127 mm Planing stop pivo ting range 90 135 90 135 Thicknessing table L x W 480 x 254 mm 500 x 305 mm Working height min thickness 6 mm 6 mm Working height max thickness 160 mm 160 mm Working length min thickness...

Page 10: ...with a protective tarpaulin and ensure that the ma chine cannot be started up by unauthorised persons Ambient temperature range 25 C to 55 C 6 Description of the device Illustrations in this operating manual may differ from the original Fig 5 Planer Thicknesser ADH 2540 1 Stop 2 Jointer table 3 Knife shaft cover 4 Suction connection 5 Stand foot 6 Transport lever Swivel castors 7 Chip bag 8 Hand w...

Page 11: ...e available for the operating personnel for material transport and for adjustment and maintenance work The installation site must have good lighting A suction device must be available with a suction ca pacity of at least 690 m3 h min 20 m s Flow velocity at suction connection hose diameter see technical data max hose length 4 m 7 2 Setting up the Planer Thicknesser The surface and thickness planer...

Page 12: ... 8 to the front castor bracket using the cap screws and washers Step 4 Fit the 2 rigid castors Fig 8 to the front castor bracket using the screws and washers Fig 8 Assembly of the transport rollers Step 5 Mount the front and rear castor brackets to the machine base Fig 9 Step 6 Bolt the front and rear castor brackets together using the connecting rod Fig 9 Fig 9 Mounting the Castor Bracket Step 7 ...

Page 13: ...traction system with sufficient capacity must be connected Step 1 Fasten the chip bag to the suction nozzle of the machine using the hose clamp Fig 14 Assembly of the chip bag 7 2 3Mounting the suction hose Step 1 Fasten the suction hose with a hose clamp to the suction connection on the machine housing and to the suction connection of the planer ta ble Fig 15 Mounting the suction hose DANGER Suct...

Page 14: ...rious injuries DANGER All work on the electrical installation may only be car ried out by a qualified electrician DANGER There is a risk of electric shock if the machine is not connected properly The machine must be grounded during operation to protect the operator from electric shock DANGER The machine is at risk of injury due to the counter rotation of the blade shaft Switch on the machine only ...

Page 15: ...he machine frame and the suction socket of the planer table Fig 18 Fig 18 Connect suction hose Step 3 Position the suction hood using the two brackets Fig 19 Assembly of chip suction hood Step 4 Adjust the planer shaft bridging protection with the knurled screw I Fig 20 Step 5 By loosening the locking knob J fig 20 the cut ter head s blade guard can be moved sideways and the blade guard adjusted t...

Page 16: ...venly on Fig 23 Adjustment and material guidance Surface planing Step 12 After finishing the operation switch off the ma chine with the red stop button 8 2 Thickness planing of workpieces Step 1 Switch off the machine and disconnect it from the power supply Step 2 Remove the workpiece stop by releasing the clamping lever D Fig 21 Step 3 Lift the cutter cover to the highest position Step 4 Swing th...

Page 17: ...ig 27 to set the thick nessing table to the desired height Fig 27 Handwheel thicknessing table Step 9 Press the lever M Fig 28 to start the feed Fig 28 Feed lever Step 10 Switch on the machine Step 11 Place the workpiece with the surface to be ma chined facing upwards Fig 29 Setting and material guidance Thickness planing Step 12 After finishing the operation switch off the ma chine with the red s...

Page 18: ...s A on the table and turn the planer head The surface B should be directly above the knife Fig 32 Setting the planing knives to surface B Step 11 Turn the planer head and adjust the knife to the height of surface B Fig 33 Fig 33 Setting the planing knives to surface B Step 12 After a successful blade setting all clamping screws must be tightened 8 5 N m Step 13 Check the height again by turning th...

Page 19: ... Maintenance and repair work may only be carried out by qualified personnel If the Planer Thicknesser does not function properly contact a specialist dealer or our customer service de partment You will find the contact details in chapter 1 2 Customer service All protective and safety devices must be reinstalled im mediately after repair and maintenance work has been completed 9 2 1Functional test ...

Page 20: ...if necessary at least once a year 10 Troubleshooting Fault Possible causes Remedy Motor does not start 1 No mains voltage 2 Connection cable defective 3 Overload protection has respon ded Have the power connection checked by qualified personnel Let the engine cool down then start it again The machine switches off automati cally when idling 1 No power supply 2 Motor overload 1 Check fuses 2 Let the...

Page 21: ...e protecting the environment and the health of others Environment and health are endangered by improper disposal Material recycling helps to reduce the con sumption of raw materials For more information about recycling this product contact your local community mu nicipal waste management or the shop where you pur chased the product 12 Spare parts 12 1Ordering spare parts The spare parts may be pur...

Page 22: ...ings are intended to identify the required spare parts in the event of service If applicable submit a copy of the parts drawing including the highlighted components to your authorised retailer 12 2 1 Spare parts drawing ADH 2540 Fig 34 Spare parts drawing Planer Thicknesser ADH 2540 ...

Page 23: ...Spare parts ADH Series Version 1 02 23 12 2 2 Spare parts drawing ADH 3050 Fig 35 Spare parts drawing Planer Thicknesser ADH 3050 ...

Page 24: ... circuit diagrams 13 Electrical circuit diagrams 13 1Electrical circuit diagram 230 V Models Fig 36 Electrical circuit diagram ADH 230 V Models 13 2Electrical circuit diagram 400 V Models Fig 37 Electrical circuit diagram ADH 400 V Models ...

Page 25: ...irements EN 61029 2 3 2011 Safety of transportable motor operated electric tools Part 2 3 Particular requirements for planers and thicknessers AfPS GS 2019 01 PAK GS Specification Testing and Evaluation of Polycyclic Aromatic Hydrocarbons PAH for the Award of the GS Mark of the Committee for Product Safety AfPS DIN EN 55014 1 2017 Electromagnetic compatibility Requirements for household appliances...

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