Holzstar FKS 315-2000 E, Operation Instructions Manual

Page 1: ...FKS 315 2000 E Operating instructions Panel saw FKS 315 2000 E ...

Page 2: ...bol explanation 3 2 2 Personal protective equipment 4 2 3 Safety markings on the panel saw 4 2 4 General safety instructions 5 2 5 Safety equipment 6 3 Intended use 6 3 1 Residual risks 6 4 Technical Data 7 4 1 Type plate 7 5 Transport Packaging Storage 7 5 1 Delivery and transport 7 5 2 Packaging 8 5 3 Storage 8 6 Device description 8 6 1 Machine 8 6 2 Scope of delivery 9 7 Setting up and connect...

Page 3: ... stuermer maschinen de We are always interested in valuable experience and knowledge gained from using the application whichthen could be shared and be valuable to develop ourproducts even further 1 3 Limitation of liablility All information and instructions has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience...

Page 4: ...m indica tes potentially hazardous situations which may cause death or serious injury if not averted CAUTION This combination of symbol and signal word indicates a potentially hazardous situation which if not avoi ded could result in minor injury ATTENTION This combination of symbol and signal term indica tes a potentially hazardous situation which may cause minor or light injuries if it is not av...

Page 5: ...ect to any malfunctions caused by the user After the work has been completed adjust the ma chine so that it is ready for another work cycle If there is a power failure switch off the machine immediately Do not contaminate or damage the safety devices Do not modify or remove the safety plates Keep the work area free Overcrowded areas and workbenches cause injury Consider the environment of the work...

Page 6: ...3 Intended use The Panel saw FKS 315 2000 E is used for sawing with versatile adjustable angles of boards and strips The processing of solid wood chipboard panels and profiles is possible In compliance with the safety instructions the conditions of use for the saw blade used must be ob served Firewood must not be processed The machine must be operated with a suitable extraction system It is suitab...

Page 7: ...le 2000 mm Max Cutting width saw blade up to rip fence 1220 mm Weight 275 kg Noise level idle 85 dB A Suction Blade guard Machine Ø 38 mm Ø 100 mm Min Suctioning 20 m s Extraction volume Blade guard Machine 140 m3 h 690 m3 h WARNING Severe or fatal injuries may occur if parts of the machine tumble or fall down from the forklift truck pallet truck or from the transport vehicle Follow the instructio...

Page 8: ...are crushed to waste paper collection The foils are made of polyethylene PE and the uphol stery parts made of polystyrene PS You can hand over these substances to a recycling center or to the disposal company responsible for you 5 3 Storage Thoroughly clean the panel saw in a dry clean and frost free environment Cover the machine with a protective tarpaulin Ambient temperature range 25 C to 55 C 6...

Page 9: ...r ad justment and maintenance work The site must have good lighting There must be a suction device with min 690 m3 h extraction capacity min 20 m s flow velocity at the suction connection Hose diameter 100 mm max Hose length 4 m There must be a suction device with min 690 m3 h extraction capacity min 20 m s flow velocity at the suction connection Hose diameter 100 mm max Hose length 4 m Fig 8 Spac...

Page 10: ...n tigh ten the screws Anschlag Führungsschiene mon tieren Fig 12 Mount the stop guide rail Step 1 Insert M10x80 hexagon head screws into the main table and extension tables Loosely screw on 2 M10 nuts on each hexagon screw Step 2 Screw the four screws into the stop guide rail approx 4 5 turns Step 3 Tighten two screws aligning the guide rail paral lel Then tighten the other two screws Mount rear e...

Page 11: ...rrier and screw the sliding carriage onto the carrier with two screws Fig 18 Mount support leg Step 5 Screw the support leg onto the sliding carrier Step 6 To adjust the level of the sliding carriage place a stop on the main table and the sliding table Undo the hexagon screws A Fig 17 adjust the level of the sliding carriage and tighten the screws Fig 19 Mount handle and clamping screw Step 7 Moun...

Page 12: ...tighten the nuts Step 5 Insert a T nut into the groove of the stop guide and install the quick release E Fig 22 Mount angle stop Step 6 Place the angle stop with the quick release on the sliding carriage push as far forward as pos sible and lock with the clamping screw Mount suction connection and protective devices Fig 23 Mount suction connection Step 7 Screw the exhaust port at the bottom of the...

Page 13: ...ount EMERGENCY STOP button Step 1 Remove the EMERGENCY STOP button from the shelf 1 and unscrew the yellow cover from the housing 2 Step 2 Remove the two self tapping screws from the black EMERGENCY STOP button housing 3 and insert them into the mounting holes of the housing Position the housing on the outside of the machine 4 and screw it with the self tap ping screws 5 Step 3 Screw the yellow co...

Page 14: ...0 Workpiece downholder Before the sawing process place the workpiece hold down in a suitable position to the workpiece to prevent the workpiece from striking back during sawing kickback protection ATTENTION The three phases must be connected in such a way that the saw blade moves according to the cutting di rection shown on the housing DANGER Danger of electrocution There is danger to life when in...

Page 15: ...with the saw table Step 1 Slide the sliding table out of the sawing area and clamp the sliding carriage in a stationary posi tion Step 2 Adjust the stop to the desired cutting width Step 3 Place the workpiece on the saw table Fig 34 Sawing operation with the saw table Step 4 Switch on the suction device switch on the saw and carry out the sawing process 8 3 Stop positions If the stopper is mounted...

Page 16: ... miter cuts At the angle stop also scales for the implementation of Miter cuts are attached Fig 40 Scales for miter cuts on the angle stop To make miter cuts proceed as follows Fig 41 Miter cut with stop Step 1 Mount the stop on the sliding table Step 2 Adjust the stop to the desired angle and secure with the clamping lever Step 3 Adjust the side stop according to the length of the workpiece to be...

Page 17: ... adjusting the angle of inclination left Step 1 Release the handwheel clamping lever to adjust the saw blade inclination angle Fig 44 left Step 2 Use the handwheel to set the desired angle of in clination of the saw blade using the scale Fig 44 right Then lock the handwheel with the clamping lever again 9 Care Maintenance and Repair 9 1 Care after the end of work Step 1 Disconnect the power plug f...

Page 18: ... blade inclination angle to 0 90 to the saw table and move the saw blade up as far as possible Step 3 Push the sliding carriage to the right as far as possible unscrew the two M6x12 screws and re move the saw blade guard Step 4 Remove the insert at the table Step 5 Insert the shaft pin into the hole on the inside of the saw blade flange to lock the saw blade and unscrew the saw blade nut clockwise...

Page 19: ...rew B the height adjustment with the adjustment screw C Adjust the auxiliary saw blade so that it is in line with the main saw blade Then tighten the clam ping screw A again 9 2 3Change of cutting knife Fig 48 Align cutter Step 1 Disconnect the power plug from the socket Step 2 Set the saw blade inclination angle to 0 90 to the saw table and move the saw blade up as far as possible Step 3 Push the...

Page 20: ...w blade Step 1 Disconnect the power plug from the socket Step 2 Set the saw blade inclination angle to 0 90 to the saw table and move the saw blade up as far as possible Step 3 Unscrew the 4 screws of the right cover and re move the cover Fig 52 Replace the drive belt of the auxiliary saw blade Step 4 Push the tensioner as far as possible in the direc tion of the arrow Step 5 Replace the old drive...

Page 21: ...disassemble the machine into as semblies and components that are easy to han dle and suitable for recycling Step 3 The machine components and processing mate rials must be disposed of using the intended dis posal methods 10 2Disposal of electrical equipment Note that electrical equipment contains a variety of recy cling capable materials and also environmentally haz ar dous components Please help ...

Page 22: ...t not sufficiently tensioned Check the belt tension Saw blade does not start or stops un der load Drive belt not sufficiently tensioned Check the belt tension Saw vibrates saw blade strikes 1 Saw blade does not match the specification 2 Saw blade not sufficiently secured 3 Saw blade defective 1 Check on the basis of the specifi cations in the technical data whether the saw blade is suitable for in...

Page 23: ...hich is attached to the device Example The engine for the Sliding table saw FKS 315 2000 E must be ordered The engine has the number 47 in the spare parts drawing 3 By ordering the spare parts send a copy of the spare parts drawing 3 with the marked part engine and the marked position number 47 to the dealer or spare parts department and provide the following information Device type Sliding table ...

Page 24: ... FKS 315 2000 E The following spare parts drawings is intended to help identify the necessary spare parts To order please send a copy of the list of spare parts with the marked components to your dealer Spare parts drawing 1 Fig 55 Spare parts drawing 1 FKS 315 2000 E ...

Page 25: ...Spare parts FKS 315 2000 E Version 1 11 25 Spare parts drawing 2 Fig 56 Spare parts drawing 2 FKS 315 2000 E ...

Page 26: ...26 FKS 315 2000 E Version 1 11 Spare parts Spare parts drawing 3 Fig 57 Spare parts drawing 3 FKS 315 2000 E ...

Page 27: ...Spare parts FKS 315 2000 E Version 1 11 27 Spare parts drawing 4 Fig 58 Spare parts drawing 4 FKS 315 2000 E ...

Page 28: ...28 FKS 315 2000 E Version 1 11 Spare parts Spare parts drawing 5 Fig 59 Spare parts drawing 5 FKS 315 2000 E ...

Page 29: ...Spare parts FKS 315 2000 E Version 1 11 29 Spare parts drawing 6 Fig 60 Spare parts drawing 6 FKS 315 2000 E ...

Page 30: ...30 FKS 315 2000 E Version 1 11 Spare parts Spare parts drawing 7 Fig 61 Spare parts drawing 7 FKS 315 2000 E ...

Page 31: ...Spare parts FKS 315 2000 E Version 1 11 31 Spare parts drawing 8 Fig 62 Spare parts drawing 8 FKS 315 2000 E ...

Page 32: ...32 FKS 315 2000 E Version 1 11 Electric circuit diagram Spare parts drawing 9 Fig 63 Spare parts drawing 9 FKS 315 2000 E 13 Electric circuit diagram Fig 64 Electric circuit diagram FKS 315 2000 E ...

Page 33: ...ctives hereafter including any changes in force at the time of declaration Relevant EU Directives 2014 30 EU EMC Directive 2012 19 EU WEEE Directive The following harmonised standards have been applied DIN EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN 60204 1 2007 06 Safety of machinery Electrical equipment of machin...

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