Honda EG3500X, Owner'S Manual

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Page 2: ...Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any ...

Page 3: ...mation is intended to help you avoid damage to your generator other property or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership The warranty policy is a separate document that should have been given to you by your dealer When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is sp...

Page 4: ...e your own good judgment You will find important safety information in a variety of forms including l Safety Labels on the generator l Safety Messages preceded by a safety alert symbol a and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instruc...

Page 5: ... 13 Ground Terminal 13 Oil Alert System 14 Voltage Selector Switch Dual Voltage System 14 GENERATORUSE 15 Connections to a Building Electrical System 15 Ground System 15 Special Requirements 15 AC Applications 16 AC Operation 17 AC Receptacle Selection 18 High Altitude Operation 19 PRE OPERATION CHECK 20 Engine Oil 20 Fuel Recommendation 21 STARTING THE ENGINE 23 STOPPING THE ENGINE 24 3 ...

Page 6: ... 27 Air Index 30 Maintenance Schedule 31 Engine Oil Change 32 Air Cleaner Service 33 Fuel Sediment Cup Cleaning 34 Spark Plug Service 35 Spark Arrester Maintenance 36 TRANSPORTING STORAGE 37 Storage procedure 38 TROUBLESHOOTING 39 WIRING DIAGRAM 41 SPECIFICATIONS 42 WARRANTY SERVICE INFORMATION 43 INDEX 44 ...

Page 7: ...bel comes off or becomes hard to read contact your Honda generator dealer for a replacement I d WARNING I ELECTRDCUTlOY DO ND1 CONNECT THIS GENERATOR TO ANY BUILDING S ElEt TRlCA SYSTEM iJitLEiS iiN ISDLATION SWITCH HAS BEEN INSTALLED IV A LICENSED ELECTRICIAN READ OWNER S MAIYUAL CAREFULLV EG35 1 N oNon MOTORCO LTD MADEINJAPAN 5 ...

Page 8: ... NOWR AVAIl DERffAlRt LEPLIIN PARAR NOIORANlfS Of fCllAR B WARNING DONOTUSEINDOORS EXHAUST GASCONTAINS POISONOUS CARBON MONOXIDE 1 ATTENTION NE PASUTILISER DANSUNENDROIT FERME A CAUSE DU RISDUE D EMPOISONNEMENT DUGAZ ATENCj N NOLOUSE ENLUGARES CERRADOS PORDUE ELMONOXIDE DE CARBON0 ES VENENOSO A 6 ...

Page 9: ...erstand the use of all generator controls output receptacles and connections l Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards l Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death l If ...

Page 10: ...rician Fire and Burn Hazards l The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator l The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful n...

Page 11: ...COMPONENT IDENTIFICATION VOLTAGE SELECTOR SWITCH ENGINE SWITCH I I AC CIRCUIT BREAKER I I AC RECEPTACI CHOKE LEVER FUEL VALVE LEVER CARBURETOR DRAIN SCREW EN NE SERIAL NUMBER ES 9 ...

Page 12: ...PLUG RIAL NUMBER Record the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries see page43 Frame serial number Engine serial number 10 ...

Page 13: ...ne ON To start and run the engine ENGINE SWITCH RECOIL STARTER To start the engine pull the starter grip lightly until resistance is felt then pull briskly riiciq Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter STARTER GRIP 11 ...

Page 14: ...arburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine FUEL VALVE LEVER CHOKE LEVER The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke lever manually Move the choke lever to the CLOSED position to enrich the mixture for cold starting CHOKE 1 12 ...

Page 15: ...itching the AC circuit breaker ON again The AC circuit breaker may be used to switch the generator AC power ON or OFF GROUND TERMINAL The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local ...

Page 16: ...E SELECTOR SWITCH DUAL VOLTAGE SYSTEM The voltage selector switches the main power carrying windings of the generator to produce 120V ONLY or 120 24OV If a 240V appliance is connected to the 4 prong receptacle the switch must be in the 120 240V position If only a 120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position 120 24OV The 120V and 120 24OV re...

Page 17: ...when utility power is restored Consult the utility company or a qualified electrician GROUND SYSTEM Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested by a receptacle tester it will not show the same ground circuit condition ...

Page 18: ...e generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes 1NOTICE 1 Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker OFF but will shorten the service life of the generator Limit ope...

Page 19: ...t require more power from the 120V locking plug receptacle then select the 12OV ONLY position 3 Switch ON the AC circuit breaker 4 Plug in the appliance Most motorized appliances require more than their rated wattage for startup Do not exceed the current limit specified for any one receptacle If an overloaded circuit causes the AC circuit breaker to switch OFF reduce the electrical load on the cir...

Page 20: ...rcuit I 1 3 5and6 1f3f5 6 12 5A rated Main Circuit II 2 4 and 7 2 l 4 7 12 5A rated The table shows the specifications when the 120 24OV locking plug receptacle is used for 120V Example Receptacle 3 has a IOA load connected to it Receptacle 5 has a 10 A load connected to it Both receptacles are powered by main power circuit II The equation tells us that the total power draw on circuit II is 20A Th...

Page 21: ...s carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter l OOO foot increase in altitude The ef fect of altitude on horsepower will be greater than this if no carburetor modification is made 1 When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altit...

Page 22: ...e classifi cation SJ Always check the API TE SERVICE label on the oil contain er to be sure it includes the let 30 20 10 0 10 ters SJ AMBIENT TEMPERRATURE SAE low 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range l Remove the oil filler cap and wipe the dipstick clean 2 Check th...

Page 23: ...emely flammable and is explosive under certain conditions l Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored l Do not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel ...

Page 24: ...Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the generator ThiTf zNw g are the EPA approved percentages of oxygenates ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15...

Page 25: ...r to the ON position 3 Turn the choke lever to the CLOSED position 4 Turn the engine switch to the ON position 5 Pull the starter grip lightly until resistance is felt then pull briskly piizz Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing 6 As the engine warms up slowly turn the choke lever to the OPEN position 23 ...

Page 26: ...mergency 1 To stop the engine in an emergency turn the engine switch to the OFF position In normal use 1 Turn the AC circuit breaker to the OFF position 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position 24 ...

Page 27: ...intenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under severe conditions such as sustained high load or high temperature operation ...

Page 28: ...rom engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so l Read the instructions before you begin and make sure you have the tools and skills required l To reduce the possibility of fire or explosion be careful when wo...

Page 29: ...and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emis sion control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission contr...

Page 30: ... of the following symptoms have your engine inspected and repaired by your servicing dealer l Hard starting or stalling after starting l Rough idle l Misfiring or backfiring under load l Afterburning backfiring l Black exhaust smoke or high fuel consumption 28 ...

Page 31: ...nd quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule on ...

Page 32: ...ormation relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control Warranty for additional information Descriptive Term Moderate Applicable to Emissions Durability Period 50 hours O 65 cc 125 hours greater than 65 cc Intermediate 125 hours O 65 cc 250 hours greater than 65 cc Extended...

Page 33: ...st 0 Replace 0 Spark arrester Clean 0 Idle speed Clean Adjust O 2 Valve clearance Check Adjust O 2 Combustion Clean After chamber every 500 Hrs 2 0 Fuel tank and filter Clean 00 Fuel tube Check Every 2 years Replace if necessary 2 NOTE l Emission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda generator dealer unless the owne...

Page 34: ...ug securely 3 Refill with the recommended oil see page 20 and check the oil level Oil capacity 1 2USqt l l Q l OImpqt Wash your hands with soap and water after handling used oil Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the tra...

Page 35: ...lement Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point solvent Allow the element to dry thoroughly Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up if too much oil is left in the foam 3 Paper element Tap the element lightly several times on a hard ...

Page 36: ...ng time the sediment cup should be cleaned l Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks SEDIMENT CUP FUEL FILTER 0 O RING 34 SEDIMENT C P ...

Page 37: ...Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use a spark plug wrench to remove the spark plug PLUG WRENCH 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap shoul...

Page 38: ...spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent SPARK ARRESTER MAINTENANCE If the generator has beenrunning the muffler will be very hot Allow it to cool before proceeding ri Eiq The spark arrester must be serviced every 100 hours to maintain its efficiency 1 Remove the eight 5 mm screws 0 from the muffler protector and remove the muffler protector ...

Page 39: ...than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner Fill with fresh gasoline and add gasoline 2 months to 1 year conditioner Drain the carburetor float bowl page 38 Drain the fuel sediment cup page 34 Fill with fresh gasoline and add gasoline conditioner 1 year or more Drain the carburetor float bowl page 38 Drain the fuel sediment cup page 34 R...

Page 40: ...hange the engine oil page 32 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in ...

Page 41: ... around spilled fuel around the the spark plug spark plug Spilled fuel 2 Remove the spark may ignite plug and install the spark plug in the YES plug cap 3 Set the plug side electrode on the cylinder head 4 Crank the engine 7 sparks should jump across the gap Is the fuel reaching NO Clean the fuel the carburetor sediment cup To check YES l Turn off the engine Y switch and loosen the drain screw If ...

Page 42: ...eptacles Is the AC circuit breaker NO _ Turn the AC circuit breaker ON ON I YES NO DEFECTS I I I I Check the electrical ap Take the generator to an pliance or equipment for c authorized Honda generator any defects dealer I I I 40 ...

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Page 44: ...requency 60 Hz AC output Rated ampere 25 l 2 5 A Rated output 3 0 kVA MaximtIm nutnut Tune up Specifications ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031 in 0 70 0 80 mm Refer to page 35 Valve clearance IN 0 15 0 02 mm cold See your authorized EX 0 20 0 02 mm cold Honda dealer Other specifications No other adjustments needed NOTE Specifications may vary according to the types and are ...

Page 45: ...ith the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information l Model and serial number see pages 9 and 10 l Name of dealer...

Page 46: ...pplications 16 AC Operation 17 AC Receptacle Selection 18 Connections to a Building Electrical System 15 Ground System 15 High Altitude Operation 19 Special Requirements 15 MAINTENANCE 25 Air Cleaner Service 33 Air Index 30 Emission Control System Information 27 Engine Oil Change 32 Fuel Sediment Cup Cleaning 34 Importance of Maintenance 25 Maintenance Safety 26 Maintenance Schedule 31 Spark Arres...

Page 47: ...mendation 21 SAFETY 5 SAFETY INFORMATION 7 SAFETY LABEL LOCATIONS 5 SPECIFICATIONS 42 STARTING THE ENGINE 23 STOPPING THE ENGINE 24 TRANSPORTING STORAGE 37 Storage procedure 38 TROUBLESHOOTING 39 WARRANTY SERVICE INFORMATION 43 WIRING DIAGRAM 41 45 ...

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