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CONTENTS

INTRODUCTION

Thank you for purchasing a Honda engine. We want to help you to get 
the best results from your new engine and to operate it safely. This 
manual contains information on how to do that; please read it carefully 
before operating the engine. If a problem should arise, or if you have 
any questions about your engine, consult an authorized Honda 
servicing dealer.

All information in this publication is based on the latest product 
information available at the time of printing. American Honda Motor 
Co., Inc. reserves the right to make changes at any time without notice 
and without incurring any obligation. No part of this publication may be 
reproduced without written permission.

This manual should be considered a permanent part of the engine and 
should remain with the engine if resold.

Review the instructions provided with the equipment powered by this 
engine for any additional information regarding engine startup, 
shutdown, operation, adjustments or any special maintenance 
instructions.

SAFETY MESSAGES

Your safety and the safety of others is very important. We have 
provided important safety messages in this manual and on the engine. 
Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or 
others. Each safety message is preceded by a safety alert symbol 

 

and one of three words, DANGER, WARNING, or CAUTION.

These signal words mean:

Each message tells you what the hazard is, what can happen, and 
what you can do to avoid or reduce injury.

DAMAGE PREVENTION MESSAGES

You will also see other important messages that are preceded by the 
word NOTICE.

This word means:

The purpose of these messages is to help prevent damage to your 
engine, other property, or the environment.

SAFETY INFORMATION

• Understand the operation of all controls and learn how to stop the 

engine quickly in case of emergency. Make sure the operator 
receives adequate instruction before operating the equipment.

• Your engine’s exhaust contains poisonous carbon monoxide. Do not 

run the engine without adequate ventilation, and never run the 
engine indoors.

• The engine and exhaust become very hot during operation. Keep 

the engine at least 3 feet (1 meter) away from buildings and other 
equipment during operation. Keep flammable materials away, and 
do not place anything on the engine while it is running.

INTRODUCTION . . . . . . . . . . . . . . 1
SAFETY MESSAGES   . . . . . . . . . 1
COMPONENT & CONTROL
LOCATION  . . . . . . . . . . . . . . . . . . 2
IS YOUR ENGINE
READY TO GO . . . . . . . . . . . . . . . 2
OPERATION . . . . . . . . . . . . . . . . . 2

Safe Operating
Precautions . . . . . . . . . . . . . . . . 2
Type 1 Operation   . . . . . . . . . . . 2
Type 2 Operation . . . . . . . . . . . . 3
Type 3 Operation   . . . . . . . . . . . 4
Oil Alert

®

 System  . . . . . . . . . . . 4

SERVICING YOUR ENGINE . . . . . 4

The Importance of 
Maintenance. . . . . . . . . . . . . . . . 4
Maintenance Safety  . . . . . . . . . 4
Safety Precautions  . . . . . . . . . . 4
Maintenance Schedule . . . . . . . 5
Refueling  . . . . . . . . . . . . . . . . . . 5
Fuel Recommendations . . . . . . 5
ENGINE OIL . . . . . . . . . . . . . . . . 5
Recommended Oil. . . . . . . . . . . 5
Oil Level Check . . . . . . . . . . . . . 5
Oil Change . . . . . . . . . . . . . . . . . 5
AIR CLEANER . . . . . . . . . . . . . . 6
Inspection  . . . . . . . . . . . . . . . . . 6
Cleaning . . . . . . . . . . . . . . . . . . . 6
Spark Plug . . . . . . . . . . . . . . . . . 6
Spark Arrester   . . . . . . . . . . . . . 6

HELPFUL TIPS & 
SUGGESTIONS. . . . . . . . . . . . . . . 7

Storing Your Engine . . . . . . . . . 7
Transporting  . . . . . . . . . . . . . . . 8

TAKING CARE OF UNEXPECTED 
PROBLEMS. . . . . . . . . . . . . . . . . . 8
TECHNICAL & CONSUMER 
INFORMATION . . . . . . . . . . . . . . . 8

Serial Number Location and
Type Location  . . . . . . . . . . . . . . 8
High Altitude Operation  . . . . . . 8
Oxygenated Fuels   . . . . . . . . . . 9
Emission Control System 
Information. . . . . . . . . . . . . . . . . 9
Air Index . . . . . . . . . . . . . . . . . . 10
Specifications  . . . . . . . . . . . . . 10
Tuneup Specifications  . . . . . . 10
Quick Reference Information . 10
Wiring Diagram . . . . . . . . . . . . 10

CONSUMER INFORMATION . . . 11

Honda Publications. . . . . . . . . 11
Distributor’s Limited
Warranty. . . . . . . . . . . . . . . . . . 11
Emission Control System 
Warranty. . . . . . . . . . . . . . . . . . 11
Distributor/Dealer Locator
Information. . . . . . . . . . . . . . . . 12
Customer Service
Information. . . . . . . . . . . . . . . . 12

OWNER’S MANUAL

GC190

31Z1A000
00X31-Z1A-0000

POM53483

60,000.2003.01

PRINTED IN U.S.A.

EM3

IPC

WARNING:

The engine exhaust from this product 

contains chemicals known to the State 

of California to cause cancer, birth 

defects or other reproductive harm.



DANGER

You WILL be KILLED or SERIOUSLY 
HURT if you don't follow instructions.



WARNING

You CAN be KILLED or SERIOUSLY 
HURT if you don't follow instructions.



CAUTION

You CAN be HURT if you don't follow 
instructions.

NOTICE

Your engine or other property can be 
damaged if you don’t follow instructions.

© 2003 American Honda Motor Co., Inc.—All Rights Reserved

Summary of Contents for GC190

Page 1: ...dequate instruction before operating the equipment Your engine s exhaust contains poisonous carbon monoxide Do not run the engine without adequate ventilation and never run the engine indoors The engine and exhaust become very hot during operation Keep the engine at least 3 feet 1 meter away from buildings and other equipment during operation Keep flammable materials away and do not place anything...

Page 2: ...PERATION SAFE OPERATING PRECAUTIONS Before operating the engine for the first time please review the SAFETY INFORMATION section on page 1 and the BEFORE OPERATION CHECKS above Review the instructions provided with the equipment powered by this engine for any safety precautions that should be observed with engine startup shutdown or operation TYPE 1 MANUAL THROTTLE MANUAL CHOKE Starting A Cold Engi...

Page 3: ...o idle for a few seconds then move the throttle lever to the STOP position TYPE 2 FIXED THROTTLE IGNITION SWITCH LEVER MANUAL CHOKE Starting A Cold Engine 1 Pull the choke rod to the CLOSED position 2 Move the ignition switch lever red to the ON position Some engine applications use a remotely mounted ignition switch rather than the engine mounted ignition switch lever shown here 3 Pull the starte...

Page 4: ...mally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your engine under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement...

Page 5: ...n the dipstick remove the oil filler cap dipstick and fill with the recommended oil to the upper limit mark bottom edge of the oil fill hole Do not overfill 5 Reinstall the oil filler cap dipstick Oil Change Drain the engine oil when the engine is warm Warm oil drains quickly and completely 1 Place a suitable container next to the engine to catch the used oil 2 Remove the oil filler cap dipstick a...

Page 6: ...itable gauge The correct gap is 0 028 0 031 in 0 70 0 80 mm If adjustment is needed correct the gap by carefully bending the side electrode 5 Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug is seated tighten with the proper size spark plug wrench to compress the washer 7 When installing a new spark plug tighten 1 2 turn after the spark plug seats to compres...

Page 7: ...ge or engine performance problems resulting from neglected storage preparation are not covered under the Distributor s Limited Warranty see page 11 You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor ADDING A GASOLINE STABILIZER TO EXTEND FUEL STORAGE LIFE When add...

Page 8: ... 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower...

Page 9: ...or exhaust systems Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburnin...

Page 10: ...n 65 cc Extended 300 hours 0 65 cc 500 hours greater than 65 cc Length x Width x Height 13 6 x 14 5 x 13 0 in 345 x 369 x 331 mm Dry weight 29 lb 13 2 kg Engine type 4 stroke overhead cam single cylinder Displacement Bore x Stroke 11 4 cu in 187 cm3 2 7 x 2 0 in 69 x 50 mm Max output 6 0 bhp 4 4 kW 6 0 PS at 3 600 rpm Max torque 8 9 ft lb 12 1 N m 1 23 kg m at 2 500 rpm Fuel consumption 0 51 lb hp...

Page 11: ...RITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Emission Control System Warranty Your new...

Page 12: ... SYSTEMS OR PARTS WHICH ARE AFFECTED OR DAMAGED BY OWNER ABUSE NEGLECT IMPROPER MAINTENANCE MISUSE MISFUELING IMPROPER STORAGE ACCIDENT AND OR COLLISION THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE ITEMS MADE IN CONNECTION WITH REQUIRED MAINTENANCE...

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Page 15: ...NOTES ...

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