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 WARNING

PERSONAL INJURY

DO NOT USE these products as safety or emergency stop 
devices or in any other application where failure of the product 
could result in personal injury.

Failure to comply with these instructions could result in 
death or serious injury.

Installation and Technical Manual for the

Limitless™ Series WLS Limit Switch

Used in conjunction with the Limitless™ WPMM or WDRR Series

Sensing and Control

Issue 3

50054911

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 WARNING

Honeywell does not recommend using devices for critical 
control applications where there is, or may be, a single point of 
failure or where single points of failure may result in an unsafe 
condition. It is up to the end-user to weigh the risks and benefits 
to determine if the products are appropriate for the application 
based on security, safety and performance.  Additionally, it is 
up to the end-user to ensure that the control strategy results in 
a safe operating condition if any crucial segment of the control 
solution fails. Honeywell customers assume full responsibility 
for learning and meeting the required Declaration of Conformity, 
Regulations, Guidelines, etc. for each country in their distribution 
market.

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 WARNING

RF EXPOSURE

To satisfy FCC RF exposure requirements for mobile transmitting 
devices, a separation distance of 20 cm or more should be 
maintained between the antenna of this device and persons 
during device operation To ensure compliance, operation at 
closer than this distance is not recommended. The antenna 
used for this transmission must not be co-located in conjunction 
with any other antenna or transmitter.

Failure to comply with these instructions could result in 
death or serious injury.

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 WARNING

The WLS  must be installed in accordance with the requirements 
specified in this document in order to comply with the specific 
Country Communication Agency requirements (i.e., FCC, IC, 
ETSI, ACMA, etc.). See Section 3 as this requires choosing the 
correct Country Use Code and thus allowable antenna and/or 
cable usage.

 

CAUTION

Power to the WLS should not be applied (ensure battery is 
removed) during installation of antenna as damage could occur 
to the WLS electronics.

Summary of Contents for 50054911

Page 1: ...n fails Honeywell customers assume full responsibility for learning and meeting the required Declaration of Conformity Regulations Guidelines etc for each country in their distribution market m WARNING RF EXPOSURE To satisfy FCC RF exposure requirements for mobile transmitting devices a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during ...

Page 2: ... 1 FCC Compliance Statements 9 2 8 2 IC Compliance Statements 10 2 8 3 Radio Frequency RF Safety Statement FCC IC 10 2 8 4 European Restrictions 10 2 9 European CE Declaration of Conformity DoC 11 2 9 1 European Declaration of Conformity Statements 11 2 9 2 For more information about the R TTE Directive 11 3 ANTENNA OPTIONS ALLOWED PER COUNTRY USE CODE 12 3 1 COUNTRY USE CODE A ANTENNA OPTIONS 12 ...

Page 3: ...nvironment Usage Concerns 38 5 5 1 Choosing an Antenna Cable to Meet Application Exposure Conditions 38 5 5 2 Outdoor Antenna Installations Lightning Concerns 39 5 5 3 RF Interference 39 5 6 WLS Mounting 40 5 6 1 WLS Heavy Duty Limit Switch with Mechanical Actuators 40 5 6 2 WLS Heavy Duty Limit Switch Eyelet Pull 43 5 6 3 WLS Single Switch Adapter 45 5 6 4 WLS Non Contact Switch 46 6 INSPECTION A...

Page 4: ...Figure 25 Adhesive Mount Antenna Step 1 Pre clean the surface 34 Figure 26 Adhesive Mount Antenna Step 2 Peel Protection from Adhesive Strip 34 Figure 27 Adhesive Mount Antenna Step 3 Mount the Antenna 34 Figure 28 Mast Mount Antenna 35 Figure 29 Mast Mount Antenna 35 Figure 30 Magnetic Mount Bracket with Antenna Mounted on Steel Surface 36 Figure 31 Highest RF signal when antennas are as parallel...

Page 5: ...d is powered by a replaceable battery 1 3 Model Reference for Heavy Duty Limit Switch options Standard WLS Nomenclature J Wobble stick4 WLS Switch type A Country use code A B US Canada Mexico All other approved countries1 2 3 A A Operating head code 1 Actuator code See WLS actuator code table for details WLS Series Wireless Side rotary momentary C D Top plunger plain Top plunger roller 1 Gen Code ...

Page 6: ... 2 0 0 25 Front 2N LSZ52N Nylon 0 75 0 50 Front Yoke 1 5 in radius 3A LSZ53A Nylon 0 75 0 25 Front Back 3B LSZ53B Steel 0 75 0 25 Front Back 3D LSZ53D Steel 0 75 0 25 Front Front Code Catalog Listing Material Roller Dia in Roller Width in Roller Mounting Yoke 1 5 in radius continued 3E LSZ53E Nylon 0 75 0 25 Back Front 3M LSZ53M Nylon 0 75 1 25 Back Front 3P LSZ53P Steel 0 75 0 25 Back Back 3S LSZ...

Page 7: ...face Head assembled with cable grip connector to label side BT1 Internal battery w micro connector on top of head BT4 Internal battery w cable grip on side of head BT3 Internal battery w cable grip on top of head WLS Switch type A Country use code A B US Canada Mexico All other approved countries1 2 3 A Q Operating head code PO1 Specials WLS Series Wireless See specials 1 Gen Code A RF Code 1 Vers...

Page 8: ...t design RS2 RS2 Specials Internal battery w reed switch target on side of head Antenna Type Code 1 Use with antenna type codes 00 03 05 10 11 only usage also allowed in Country Code A 2 Some countries require specific communication certifications Contact Honeywell for existing certification information 3 If Limitless devices are used on machinery that may shipped globally use country code B 3 4 5...

Page 9: ...nion FCC Federal Communications Committee ft lbs Foot pounds GHz GigaHertZ IC Industry Canada ICES Industry Canada Electrical Specification IEEE Institute of Electrical and Electronics Engineers kbps KiloBits Per Second LED Light Emitting Diode Mhz MegaHertZ MPE Maximum Permissible Exposure NA North America United States of America and Canada NEMA National Electrical Manufacturers Association R TT...

Page 10: ...e sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improve ment NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national ...

Page 11: ...an Union Country Use Code B Country ISO 3166 2 letter code Country ISO 3166 2 letter code Austria AT Latvia LV Belgium BE Lithuania LT Bulgaria BG Luxembourg LU Cyprus CY Malta MT Czech Republic CZ Netherlands NL Denmark DK Poland PL Estonia EE Portugal PT Finland FI Romania RO France FR Slovak Republic SK Germany DE Slovenia SI Greece GR Spain ES Hungary HU Sweden SE Ireland IE United Kingdom BG ...

Page 12: ...aos ANATEL Brazil 7898911288012 currently does not include WLS Single Switch Adapter or WLS Non Contact Switch 2 3 Radio Module Specifications Table 9 Radio Module Specifications Item Specification Radio module Digi International XBee PRO Wireless standard WPAN IEEE 802 15 4 Direct Sequence Spread Spectrum DSSS 2 4 GHz Data rate 250 kbps Operating frequency ISM 2 4 GHz Module transmit power Countr...

Page 13: ...es with Part 15 of FCC Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These ...

Page 14: ...fety Statement FCC IC To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device operating con figurations must be satisfied Remote antenna for this unit must be fixed and mounted on outdoor permanent structures with a separation distance be tween any other antenna s of greater than 20 cm and a separation distance of at least 20 cm 7 87 in fro...

Page 15: ...ection contains the European Declaration of Conformity DoC statement for the radio used in the Limitless WLS switch Figure 1 European Declaration of Conformity DoC 2 9 2 For more information about the R TTE Directive The following website contains additional information about the Radio and Telecommunications Terminal Equipment R TTE directive http ec europa eu enterprise sectors rtte faq ...

Page 16: ...tenna and or cable usage 3 1 COUNTRY USE CODE A ANTENNA OPTIONS Table 13 Country Use Code A Antenna Options COUNTRY CODE A Note all columns are independent of each other Antenna Type Code allowed for use Integral Mount Antennas al lowed for use Remote Mount Antennas al lowed for use Magnetic Remote Mount Assemblies Antennas WAMM100RSP 005 WAMM100RSP 010 allowed for use Extension Cable As semblies ...

Page 17: ...LS RP SMA jack exception WAN06RNJ ATTENTION If using the WLS in a portable application for example the WLS is used in a handheld device and the antenna is less than 20 cm from the human body when the device is in operation The integrator is responsible for passing additional SAR Specific Absorption Rate testing based on FCC rules 2 1091 and FCC Guidelines for Human Exposure to Radio Frequency Elec...

Page 18: ...ard finger tight onto the threaded base with the RP SMA connector A remote mount antenna requires the use of an extension cable to allow the antenna to be mounted in a different location than the WLS location The extension cable will need to have one end with a RP SMA plug connector which will mate with the WLS connector jack under the same mounting procedure as the direct mount antenna The other ...

Page 19: ...switch BLACK wire Connect to normally open terminal of the user supplied switch BLUE wire Connect to normally closed terminal of the user supplied switch Figure 2 Limitless WLS Single Switch Adapter BT1 BT2 User supplied Wire Conductors to Switch Terminal Connections Step 2 Connect the user supplied mating connector w cable to the WLS Single Switch Adapter M12 connector Then tighten connec tor see...

Page 20: ...le grip Do not tighten the cable grip nut at this time See Figure 4 2 Connect the three 3 user supplied wires to the user supplied switch terminal common normally open and normally closed See example in Figure 5 page 16 3 Connect the user supplied switch common normally open and normally closed wires to the same labeled internal con nector COM NO NC of the WLS Single Switch Adapter See example in ...

Page 21: ...in a head on actuation mode The user may choose his her magnetic actuator that needs to be tested in the application to determine suitable operating characteristics Another common type of actuation mode is slide by that requires set up and testing in the user s application to determine suitability see Figure 8 The gap between the WLS Non Contact Switch head and magnet can be varied via trial testi...

Page 22: ...d in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate Failure to comply with these instructions could result in death or serious injury m WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If WLS is to be returned to Honeywell for any reason the battery MUST be removed prior to shipping Dispose of use...

Page 23: ...gy ER14335M Honeywell WBT1 WLS battery activation see Figures 9 and 10 Tools required Slotted or Phillips screwdriver Step Action 1 If applicable remove the two screws on the housing cover 2 Using a finger press down slightly on the battery top and remove the battery insulator Insure that the battery is prop erly seated and making good contact 3 Replace cover and retighten screws or immediately pr...

Page 24: ... two screws on the housing cover See Figure 11 page 21 of the WLS and locate the function button to be used in Step 4 3 WPMM Press the Function button on WPMM See Figure 12 page 21 for more than four seconds and less than eight seconds at which time the green and yellow LEDs will be flashing which indicates to release the function button im mediately as it has entered the pairing mode 4 WLS Within...

Page 25: ...4911 Figure 11 Limitless WLS Housing 1 1 Figure 13 Limitless WLS with Function Button De pressed Figure 12 Limitless WPMM Housing NOTE Use a blunt object such as a paper clip to actuate the function switch Figure 14 Limitless WLS Label Placement shown on the WLGA switch 7 7 8 6 6 ...

Page 26: ... 3 depress the WLS function button See Figure 13 page 21 and hold de pressed for more than one second and less than 12 seconds at which time the orange LED turns on see Figure 12 page 21 While in pairing mode the orange LED will flash on for 100 ms every second The orange LED flashes three times 100 ms on 100 ms off when pairing succeeds If pairing does not succeed the orange LED will turn off and...

Page 27: ...Honeywell Sensing and Control 23 Limitless Series WLS Limit Switch ISSUE 3 50054911 Figure 15 Limitless WDRR Housing ...

Page 28: ...nna so it is best to avoid having the antennas pointed directly toward each other or directly away from each other An acceptable RF signal is also indicated by the RF signal strength LEDs on the WDRR see the WDRR Installation and Technical Manual for further information Figure 16 Limitless WLS and WPMM in Parallel m WARNING RF EXPOSURE To satisfy FCC RF exposure requirements for mobile transmittin...

Page 29: ... up to 16 Limitless WLS switches and or WLS Single Switch Adapter user supplied switches that will communicate and indicate their actuation position with a single WPMM The mechani cal actuation free position to full overtravel of any one of the WLS switches actuation using the magnetic actuator of any one of the WLS Non Contact Switches and or actuation of any one of the WLS Single Switch Adapter ...

Page 30: ...26 Honeywell Sensing and Control Limitless Series WLS Limit Switch ISSUE 3 50054911 Figure 17 WPMM Operation and LED Functions Chart part 1 ...

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