Honeywell Experion PKS, Specifications And Technical Data

Page 1: ... Experion PKS CEE based Controller Specifications and Technical Data EP03 300 200 Release 200 Revision Date December 2003 Version 1 0 ...

Page 2: ... Environmental and Compliance Certifications 15 Control Processor Module Hardware Specifications 16 ControlNet Specifications 17 Control Net Cable 18 Function Block Types 20 Control Builder Specifications 21 Network Specifications 22 Control Execution Environment Specifications 24 Controller Communications Performance 24 Controller Redundancy Specifications 26 I O Module and Fieldbus Capacity 27 C...

Page 3: ...0 1 October 2003 Preliminary Release for R200 Ver 0 2 November 2003 Updated On Process Migration section Ver 1 0 December 2003 Updated for final version Revision Description Section Change Description Throughout M Minor edits ACE Node A Information on AFDSIO Legend for Change column A Added D Deleted M Modified ...

Page 4: ...ic tools providing information where and when it is needed This revolutionary system approach unifies business process safety and asset management to Facilitate knowledge capture Promote knowledge sharing Optimize work processes Accelerate improvement and innovation Unified Collaborative Architecture Experion PKS is a unified collaborative architecture with state of the art DCS capabilities that e...

Page 5: ...cal Data EP03 440 200 Experion PKS DeviceNet Specification and Technical Data EP03 450 200 Experion PKS PROFIBUS DP Specification and Technical Data TPS TDC2000 TDC3000 www eServer Casual Users Fault Tolerant Ethernet Wireless Devices Operations and Maintenance Allen Bradley ControlLogix PLC C200 Digital Video Manager Redundant Servers FSC SCADA Devices OPC Modbus DH and many more PM I O Ethernet ...

Page 6: ...d optionally the Redundancy Module The ACE node is hosted on a server grade PC platform The C200 controller is a compact and cost effective solution located close to the process with direct IO connections It is ideal for integrated regulatory fast logic sequential and batch control applications The ACE node is ideally suited for supervisory control solutions and integration with third party contro...

Page 7: ...tor graphic creation Knowledge Builder On Line HTML Based Documentation System Configuration and Diagnostic Utilities Process Control Networks FTE supporting the Fault Tolerant Ethernet network for the highest level of availability ControlNet supporting redundant media for high system robustness Ethernet single ethernet for flexibility based on open technology only for existing ethernet customers ...

Page 8: ... ControlNet interface card in conjunction with the FTE Supervisory Control Network for SCADA connections to ControlNet resident Allen Bradley devices This also requires RSLinx software installation on the server A SCADA solution is also supported through a single Ethernet connection Allen Bradley devices can be connected via single Ethernet with an FTE switch With a separate Ethernet module a remo...

Page 9: ... as intra controller connections The CEE is specialized for each platform to provide optimal execution on that specific hardware and operating system Specific functions are also added specifically for that platform The platform specific versions include the Control Solver for the C200 the ACE base software for the ACE node and the SIM C200 base software for the SIM C200 node The CEE supports a lar...

Page 10: ... interconnect via soft wires to construct control applications or strategies Function Blocks are grouped together and contained in Control Modules CMs and in the case of sequential FBs Sequential Control Modules SCMs SCMs greatly simplify batch logic implementation by sequencing a group of process equipment through a series of distinct steps to accomplish one or more process tasks CMs and SCMs act...

Page 11: ...ol strategies which can be duplicated with minimal effort through a simple copy and paste action To further increase the engineering productivity of Control Builder it optionally supports User Templates With this licensed option the user can create block templates and or Control Module templates These templates appear under the user library on the library tab These user templates can be instantiat...

Page 12: ...on the process variable It can be used in place of PID Smith Predictors gap controllers and optimizers since Profit Loop can anticipate future process behavior This allows the controller to know exactly how much to move the process to meet the desired control objectives The Profit Loop solution can be used to control temperatures pressures flows discrete analyzers tank levels and it is ideal for c...

Page 13: ...s for reporting the amount of actual dosed material and or reached process conditions The mode track option allows for different operating philosophies Devices such as motors pumps and controllers will follow SCM mode changes allowing either operator or sequence device control The devices can also be pre configured with the action required after an SCM start abnormal situation or restart This redu...

Page 14: ...ller level allowing for example on line analyzers to provide gas composition data directly to the algorithm Gas composition information can be entered directly into the algorithms when an off line analyses is used Data is protected from changes by the normal access control features of Experion PKS All information can be historized and used in trends for analysis or reporting purposes The operator ...

Page 15: ...stem defines a major change as the addition of a FB or the creation of a parameter connection A minor change is for example a parameter change or a graphical change In addition the version number is shown on the Control Builder tree view and in the chart title Qualification and Version Control System QVCS is a licensable option QVCS is more than a version control system because it simplifies syste...

Page 16: ...th other SIM C200 environments The SIM C200 supports high fidelity features when deployed with a Honeywell ShadowPlant license For operator training and high fidelity process simulation a very attractive Experion PKS Process Simulation system offering is available This offering includes a full server license and a number of simulation environments for a fraction of the cost It allows full Experion...

Page 17: ...y executing the old software and the secondary executing the new software During this limited period the control is frozen several seconds When the transfer of all dynamic data is complete a failover occurs identical to a normal failover between redundant controllers and the secondary chassis using the new software will assume the role of primary controller 5 Finally the old primary chassis is mig...

Page 18: ...on 5 g max 30 ms max 20 g max 30 ms max Barometric Pressure Altitude 300 to 3000 m Any UL 508 Industrial Control Equipment Class I Div 2 Groups A B C D Hazardous and Ordinary locations Maintenance may require a hot work permit 89 336 EEC EMC Directive EN 50081 2 Emissions Industrial EN 50082 2 Immunity Industrial Agency Certification when product is marked C Tick Meets requirements of the Australi...

Page 19: ...rical Code Part II C22 2 No 4 M1982 Bonding and Grounding of Electrical Equipment FM ISA S12 12 Non incendive Electrical Equipment for Use in Class I II Div 2 and Class III Div 1 2 Hazardous Classified Locations UL 508 Industrial Control Equipment C Tick Australian Radiocommunications Act of 1992 Electromagnetic Compatibility Control Processor Module Hardware Specifications The Experion PKS C200 C...

Page 20: ...th 1000 m 3280 ft 16 3 m 53 4 ft x number of Taps 2 See Repeater Specifications below Maximum Total Length Differential Between A and B Trunk 800 m 2624 ft total link Fiber Optic Repeater Specifications TC RPA002 TC RPRS01 TC RPFM01 Mounting DIN rail mountable 35 mm wide rail Maximum number of Fiber Modules per TC RPA002 ControlNet Module Adapter Four 2 ports module Power Requirements TC RPA002 24...

Page 21: ...n states this cable is suitable for Outdoor and Direct Burial applications CommScope 5060B direct burial Black PE Foam PE 5 8 Not armored Belden 123092A interlocked aluminum armor Black PVC Foam PE 5 8 See note 13 Belden 133092A interlocked steel armor Black PVC Foam PE 5 8 See note 13 Belden 543092A corrugated aluminum armor Black PE Foam PE 5 8 See note 14 Belden 553092A corrugated steel armor B...

Page 22: ...e diameter and jacket thickness dimensions are the same as or very close to standard 51192416 cable 9 Connector specified in note 7 above may not be usable because cable diameter and jacket thickness dimensions are smaller than standard 51192416 cable 10 Cables with PE polyethylene jacket last longer outdoors than cables with PVC jacket Protect PVC cables outdoors by placing them in conduit away f...

Page 23: ...ogic per IEC 1131 standard 2oo3 2 out of 3 Voting AND CHECKBAD DELAY EQ Compare Equal FTRIG Falling Edged Trigger GE Compare Greater Than or Equal GT Compare Greater Than LE Less Than or Equal LIMIT LT Compare Less Than MAX Maximum MAXPULSE Maximum Time Limit Pulse MIN Minimum MINPULSE Minimum Time Limit Pulse MUX 8 Input Multiplexer MUXREAL 8 Input Multiplexer Real Number MVOTE Majority Vote NAND...

Page 24: ...flow rate calculation library Optional AGA3OM_92 AGA8DL_94 AGA9UM_98 AGA7TM_96 AGA8GS_94 AB drive interface library Optional 1305 Generic_Drive Drive_Output 1336 PLUS II Drive_Input Profibus DP Optional PTO Encoder Input Output Generic PTO Drive Input Output Siemens Simocode Input Output Generic Input Output Siemens Simatic Input Output Additional Function Blocks FB for the ACE environment OPC Ext...

Page 25: ... RFP Yes No Yes No Yes Remote FIM IO Mixed Chassis No No Yes Yes 3 Yes Linking Device LD Node No No Yes 4 No No Supported AB Drive Controllers No No Yes 4 No No PLCs etc Yes Yes No Yes No 1 Supported as a master of the network 2 A connection to the auxiliary peer to peer communication network is supported in addition to the existing supervisory network connection to the server No network hops exis...

Page 26: ...her redundant or non redundant 10 whether redundant or non redundant 10 non redundant Maximum Number of ACEs supported per Server The ACE application requires a separate server 2 2 Not supported Network Topology Dual Switch tree Shared medium bus Switched Data Rate 10 Mbits sec 5 Mbits sec 10 Mbits sec Media Redundancy Redundant media operation Single media or redundant media operation supported N...

Page 27: ...thin a single controller then that same parameter connection is permitted between two function blocks located in separate controllers All data connections are done via data pulls The only data push in Experion PKS is the output expression of a Sequential Control Module Step function block and the output of the PUSH FB Experion PKS provides end point fail safe data protection and handling Connectio...

Page 28: ...Node Push Store Request Rate to all target nodes 1 50 PPS 50 PPS 50 PPS Maximum Target Node Response Rate to Push Store Requests from all initiator nodes 50 PPS 50 PPS 50 PPS Maximum Initiator OPC Pull Get Request Rate to all target OPC Servers There are no limits imposed on the number of different OPC Servers that can be accessed by the ACE N A N A 1000 PPS Maximum Initiator OPC Push Store Reques...

Page 29: ...ber of Exchange FBs communication through the same path and the application implementation in the target device Peer to peer communication between a Controller and PLC s or other devices is also supported The Exchange FBs support both the PCCC Programmable Controller Communications Commands and CIP Control and Information Protocol The data is stored in the exchange FBs and can be used in any contr...

Page 30: ... See above for I O Unit definition 24 I O Units 0 I O Units local I O Maximum number of Serial Interface Modules per C200 CPM 3 1 Maximum number of FTA assemblies per Serial Interface Module Each SIM FTA is the equivalent of 4 IO UNITS in the 64 IO per CPM calculation and the 24 IO per CNI calculation See the IO UNIT Definition Table for details 2 2 Maximum number of Remote I O Racks FIM only Chas...

Page 31: ... blocks that can initiate push store requests from CEE to IOLIM 50 PPS Table 14a I O Module Publication Period Specifications Input Module type Publication Period Typical InputI O Modules Includes Series A Chassis and Series A and H Rail I O Modules and FF Linking Devices with exceptions noted below 25 ms High Density Non Isolated Analog Input Module 250 ms RTD Module CIOM Series A 50 ms Thermocou...

Page 32: ... msec CEE Capacity Sample Configuration Module Type No of Modules Period sec Module PU Module MU Total PUs Total MUs I O Module 64 max 40 0 05 0 3 0 6 240 24 Analog Data Acquisition CM 20 1 2 9 7 4 58 148 Small Analog Data Acq CM 10 2 0 47 1 0 2 35 10 Regulatory Control CM 100 0 5 2 8 3 9 560 390 Auxiliary Function CM 10 0 5 4 2 13 1 84 131 Digital Data Acquisition CM 20 0 1 1 2 3 1 240 62 Small D...

Page 33: ...e the CPU load across all cycles Once they have done so no single cycle should exceed 60 in its CPUCYCLEAVG value 3 Maximum Cycle Loading Over cycles 0 39 the Average CPU Usage CPUCYCLAVG statistic is not to exceed the stated maximums Table 16 CEE Memory Resources and Block Configuration MU Memory Unit 1 Kbyte 1024 bytes C200 CPM ACE Maximum available memory resources 4000 MU 32000 MU Maximum tota...

Page 34: ...Transitions spread over the 4 Handlers 2 0 3 0 28 9 Sequence Control Module SCM B Includes 1 Main Handler no other Handlers 20 Steps with 4 Outputs each 20 Transitions with 3 Conditions each 10 Recipe items 5 History Items Total of 20 Steps and 20 Transitions 2 0 3 0 35 7 Sequence Control Module with an alias table of size 45 rows by 100 columns Includes 1 handler of each Main Hold Stop and Abort ...

Page 35: ...DATION Fieldbus Pulse Input Profibus and special use CCL library simulation Application configuration can be moved between the simulation environment and the controller through the export and import function or by reassignment when both reside on the same Experion PKS server Changes made on the simulation system can be restored on the real controller through the same procedure The SIM C200 environ...

Page 36: ...ges between controllers and IOMs Note that a ControlNet Tap consists of two BNC connectors for trunk cable connection an integral 1 meter drop cable and a BNC connector for ControlNet Interface CNI connection Several physical models are available to accommodate different mounting layouts FTE is not supported as IO network The A and B FTE network cables connect to their own Ethernet switch which is...

Page 37: ...rs necessary for a small system with a non redundant Controller on a ControlNet Supervisory Network see following pages for a Redundant ControlNet example and an Ethernet Supervisory Network Configuration example A power supply or a redundant power supply chassis adapter always attaches to the left end of a chassis and does not use any chassis slots The Supervisory ControlNet is a physically separ...

Page 38: ... Supervisory Control Network where the Ethernet module is in the Controller Rack However you can use the Ethernet Module with Redundant C200 Controllers for exchange peer to peer when it s located in the I O Rack Support for ControlNet and Ethernet to different C200 Controllers simultaneously from the same Server is not supported A downlink ControlNet segment not Ethernet is used to support remote...

Page 39: ...ust not contain a mixture of both This is a requirement for proper ControlNet cable fault handling and for normal ControlNet operation with minimal communications errors The PC ControlNet Communication Interface is only available in the redundant configuration but works properly in either configuration CNI cards in a redundant chassis are either Tx CCN012 013 non redundant media or Tx CCR012 013 r...

Page 40: ... shown Both C200 CPMs may obtain PLC5 C data using exchange blocks in this case This link is also available for a C200 CPM of one server to communicate with a C200 CPM of another server using Exchange Function Blocks As shown in the diagram below an Exchange peer to peer is also possible between C200 controllers that reside under different Experion PKS servers This applies to either a dedicated Co...

Page 41: ...software is included with the Experion PKS Process Server Software EP DBASE1 EP DPRxxx TC SWCS11 and TC SWCS21 consist of the license to use this software 3 Series D Tx CCx013 ControlNet Interface Modules displaced their corresponding model numbers from Series C Tx CCx012 as of R310 4 The EtherNet Interface Module TC CEN021 is shown as a reference for existing users 5 TC PCIC01K is used with both ...

Page 42: ...rolNet Interface Products 9904 CP ControlNet Network Access Cable TC RPFS01 ControlNet Repeater Fiber Optic 300 M TC RPFM01 ControlNet Repeater Fiber Optic 3000 M TC RPA002 ControlNet Modular Repeater Adapter ControlNet Taps see below 9904 TPS T Tap Straight 9904 TPR T Tap Right angle 9904 TPYS Y Tap Straight 9904 TPYR Y Tap Right angle ControlNet Trunk Cable with connectors TC KCCX01 1 meter TC K...

Page 43: ...lows Control Builder access to engineering databases via TCP IP and UDP IP Communications It can be loaded on any client PC with or without Experion PKS Station software A login dialog box provides access restriction Each database can be accessed simultaneously by up to four 4 clients This means that a maximum of 3 additional TC SWCB31 licenses can be used per Experion PKS server in addition to it...

Page 44: ...ch implementation The Point licenses augment the base and are chosen in bundles to match the system Process Point count Qualification and Version Control System Support QVCS Model Number Model Description License Type TC QVC0BS Qualification and Version Control System Base SW B TC QVC100 100 Point Qualification Version Control System B TC QVC01K 1 000 Point Qualification Version Control System B T...

Page 45: ...xed number of instances can be loaded to the system regardless of controller assignment B the Function Block library or feature is enabled the number of instances of a Function Block does not matter Application Controller Environment Software Model Number Model Description License Type TC SWSC01 1 ACE Base Software License A 1 The ACE Base software requires a dedicated Windows 2000 Server PC Appli...

Page 46: ...SIMEX1 Simulation System Expansion 1 to 3 SIM C200s to 4 to 5 SIM C200s TC SIMEX2 Simulation System Expansion 4 to 5 SIM C200s to 6 to 7 SIM C200s TC SIMEX3 Simulation System Expansion 6 to 7 SIM C200s to 8 to 10 SIM C200s The Simulation System license includes the listed functions listed below The license cannot be expanded with other options Quantity Model Number Model Description 4 TC SWCB31 CB...

Page 47: ...ywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Printed in U S A ...