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PRODUCT DATA

63-2187-3

® U.S. Registered Trademark
Copyright © 2000 Honeywell •  All Rights Reserved 

Series 41 and 81

Modutrol IV™ Motors

APPLICATION

The Series 41 and Series 81 Modutrol IV Motors are 

2-position (line- and low- voltage, respectively) spring-return 

motors. They are used to operate dampers or valves in 

applications where it is necessary or desirable to have the 

controlled element return to the starting position in the event 

of power failure or interruption.

FEATURES

• Used to replace M445, M845 and M865 motors.
• Models rated for 25 lb.-in. or 60 lb.-in. torque.
• Integral spring return returns motor to normal position 

(open or closed) when power is interrupted.

• Oil immersed motor and gear train for reliable 

performance and long life.

• Wiring box provides NEMA 3 weather protection.
• Motor operates from 24 Vac. Models are available 

with factory installed transformer, or an internal 

transformer can be field added.

• Quick-connect terminals are standard—screw terminal 

adapter is available.

• Adapter bracket for matching shaft height of older 

motors is standard with TRADELINE motors.

• TRADELINE motors have field adjustable stroke 

(90° to 160°).

• Die-cast aluminum housing.
• Motors are designed for either normally open or 

normally closed valves and dampers.

• Integral auxiliary switches are available factory 

mounted, or can be field added to TRADELINE models.

• TRADELINE motors may operate valve linkages from 

the power end or auxiliary end shafts for normally 

closed or normally open valve applications.

Contents

Application ........................................................................

1

Features ...........................................................................

1

Specifications ...................................................................

2

Ordering Information  ........................................................

2

Installation ........................................................................

4

Settings and Adjustments .................................................

7

Operation and Checkout  .................................................. 10

Replacement .................................................................... 11

Summary of Contents for Modutrol IV 41 Series

Page 1: ...d long life Wiring box provides NEMA 3 weather protection Motor operates from 24 Vac Models are available with factory installed transformer or an internal transformer can be field added Quick connect terminals are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is standard with TRADELINE motors TRADELINE motors have field adjustable stroke 90...

Page 2: ...lude auxiliary switch cams These cams cannot be field added Modutrol IV Order Number Guide See Table 1 Dimensions See Fig 1 Crankshaft 3 8 in 9 5 mm square Electrical Ratings See Table 2 Controller Type Two wire on off switching action Auxiliary Switch Ratings See Table 3 Table 1 Series 41 and Series 81 Modutrol IV Order Number Guide a Electrically normally closed Shaft rotates clockwise viewed fr...

Page 3: ...l Auxiliary Switch Kit can be field installed on TRADELINE models One 220736A and Two 220736B switch kits available 220738A Adapter Bracket raises motor shaft height by 19 mm to match that of previous Modutrol Motor models 220741A Screw Terminal Adapter converts the standard quick connect terminals to screw terminals 221455A Infinitely Adjustable Crank Arm approximately 0 75 in shorter than the 40...

Page 4: ... suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect all power supplies before installation Motors with auxiliary switches can have more than one discon...

Page 5: ...ded clearance to allow Crank arm rotation through the downward position Sufficient damper linkage to reach the motor shaft All valve linkages except the Q5001 NOTE When the bracket is not used in a replacement application the damper linkage can require adjustment for the new shaft position To mount the motor with the bracket 1 Mount the bracket to the equipment with existing or standard bolts 2 Us...

Page 6: ...er Bracket with the Q100 Linkage in all valve applications The 220738A Adapter Bracket is not required with the Q5001 Valve Linkage see Fig 4 Fig 4 Mounting the motor on a Q5001 valve linkage Wiring CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect all power supplies before installation Motors with auxiliary switches can have more tha...

Page 7: ...e motor shaft see Fig 2 TRADELINE motors are factory set for 160 IMPORTANT Detach linkage from motor before adjusting stroke Instructions are for normally closed models Reverse for normally open Before Setting Stroke 1 Remove top cover from motor 2 Disconnect controller from motor MOTOR 1 1 M806A THERMOSTAT LIMIT CONTROL POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED MOT...

Page 8: ...tation NOTE When the slow rise portion of the cam is used the switching differential is approximately 10 of rotation When the fast rise portion of the cam is used the switching differential is approximately 1 of rotation Do not use the fast rise portion of the cam if fast cycling of auxiliary equipment is undesirable Switching action is different depending on whether 1 or 10 differential is chosen...

Page 9: ...ner cam actuates the right switch and the outer cam actuates the left switch viewed from the power end Refer to Fig 11 Each division on the cam represents 15 of motor rotation 1 Turn off the power and remove the wiring box cover 2 Determine the amount of shaft rotation in degrees desired before the switch is to be energized 3 Note the cam slot positions 4 With a screwdriver rotate the cam to the d...

Page 10: ... on the damper crank arm is properly placed to give the required amount of travel 2 Energize the motor and run it to the end of its stroke Check the damper linkage while the motor is running to see that there are no loose or binding connections 3 If the motor does not run check the control circuit for an open or short the presence of power and voltage at the motor Voltage at the motor must be at l...

Page 11: ... for fluid pressure in excess of the close off rating 5 Replace the linkage cover REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove crank arm from the old motor shaft and remove the old motor 3 Check to determine whether or not the mounting bracket is needed If the linkage can reach the new motor lower shaft position and the crank arm has clearance for t...

Page 12: ...Europe S A Honeywell Latin American Honeywell Honeywell Limited Honeywell Limitée Room 3213 3225 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre 1140 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario No 30 Harbour Road Belgium Suite 200 M1V 4Z9 Wanchai Sunrise FL 33325 Hong Kong ...

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