Horizon Fitness PF-P280, Manual

Page 1: ... misuse operation outside of the environmental specifications for the prod uct No Horizon dealer and distributor is authorized to make any modification expres sion or addition to the warranties written in contract Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are sub ject to change witho...

Page 2: ...tions are ignored personal injury will result Observe the provisions of the federal state or local regulations including OSHA Horizon International Inc cannot anticipate every possible situation that might in volve a potential hazard The instruction in this manual and warning labels on the machine are therefore not all inclusive All equipment shall be locked out or tagged out to protect against ac...

Page 3: ...r Size Sheet Folding 12 2 3 Cross Fold 14 2 4 When Folding Is Not Even or Square 17 2 4 1 To correct uneven fold 17 2 4 2 To correct not square fold 18 3 Trouble Shooting 19 This section shows quick reference of trouble which can be resolved or prevented by operator 3 1 Trouble Shooting 20 4 Maintenance 23 This section explains maintenance for PF P280 4 1 Feed Roller Double Feed Stop Pad Replaceme...

Page 4: ...IV ...

Page 5: ...1 Before You Begin 1 1 Before You Begin This section explains machine parts and their function 1 1 Specifications 2 1 2 Machine Parts Descriptions 3 1 3 For Piling Sheets 5 ...

Page 6: ...ight 50 to 105 gsm Folding Speed 140 sheets min A4 single fold Maximum Pile Height 21 mm 0 85 Power 115 v 60 Hz 0 5 A Power Consumption 230 v 50 Hz 0 4 A Dimension W x D x H 711 mm x 485 mm x 316 mm 28 x 19 1 x 12 5 Machine Weight 25 kg 55 2 lb The machine design and specifications are subject to change without any notice ...

Page 7: ...5 20 20 5 A5 2 A5 2 B5 2 B5 2 A4 2 A4 2 B5 2 B5 2 A3 2 A3 2 PF P280 PF P280 PAPERFOLDER PAPERFOLDER 1 2 Machine Parts Descriptions 1 2 1 General View Feed Guide Guides sheet for straight feeding Feed Tray Used to pile sheets to be folded Feed Tray Lever Used to lower feed tray for piling to raise for folding Stopper Position Indicator Used to indicate position of stopper Stopper Handle Used to mov...

Page 8: ...lear Button Used to clear display 1 2 Machine Parts Description 1 2 2 Operation Panel Test Feed Button Used to feed one sheet for testing Display Indicates number of folded sheets Start Stop Button Used to start stop folding ...

Page 9: ...ure that printed ink is dry enough Otherwise double sheet feed will occur The wet ink will not only be stain the printed sheet but also make lower the precision of folding of this machine Jog well the sheet before piling on the feed tray Otherwise jamming or miss feed or fold on edge of sheet will occur Straighten up the curled sheet or folded sheet ...

Page 10: ...1 Before You Begin 6 ...

Page 11: ...dure 7 2 Operation Procedure This section explains setting up each parts and operation procedure 2 1 Operation Procedure 8 2 2 Irregular Size Sheet Folding 12 2 3 Cross Fold 14 2 4 When Folding Is Not Even or Square 17 ...

Page 12: ...2 Operation Procedure 8 2 1 Operation Procedure Delivery Tray Feed Tray 1 Plug power cord to outlet 2 Open delivery tray and feed tray 3 Turn on power switch 4 Lower feed tray lever Feed Tray Lever ...

Page 13: ...ed tray 6 Slide both feed guides so that feed guides slightly touch piled sheets Place support rollers at 10 mm inside of sheet edge 7 Turn stopper handle so that orange mark sets according to the sheet size CAUTION Stop turning stopper handle when orange mark comes to 10 mm 0 4 to the both end Do not turn any further NOTE When irregular size sheets are folded refer to 2 2 Irregular Size Sheet Fol...

Page 14: ...ded uneven correct it with referring to Adjustment Tips beside stopper position indicator Or refer to 2 4 When Folding is not Even or Square page 17 to 18 Press test feed button and check folded sheet after adjustment 11 Press start stop button PF P280 starts folding 12 When you want to stop folding press start stop button or lower feed tray lever Adjustment Tips ...

Page 15: ...ndicated on display To delete display press clear button Number indicated on display is de leted also when power switch is turned off 14 When your folding job is finished lower feed tray lever and turn off main switch Pull out power cord from outlet Close delivery tray and feed tray ...

Page 16: ... stopper position for first folding Start folding with referring to step 8 through 12 in 2 1 Operation Proce dure Page 10 to 11 For Parallel Fold 1 4 of sheet Width For Single Fold 1 2 of sheet Width For Gate Folder 1 4 of sheet Width Stopper Position for First Folding For Accordion Fold 1 3 of sheet Width For Letter Fold 1 3 of sheet Width For Short Fold 1 4 of sheet Width CAUTION Stop turning st...

Page 17: ...sheets properly 6 Set stopper position for second folding When setting is completed refer to step 9 and the following page 9 and fold sheet Pile Direction of Sheets For Second Folding For Gate Folder For Accordion Fold For Parallel Fold For Short Fold For Letter Fold Stopper Position for Second Folding For Gate Folder 1 2 of sheet Width For Parallel Fold 1 4 of sheet Width For Short Fold 1 4 of sh...

Page 18: ...ch crease of this signature become criss cross pattern The following steps are to fold A3 size sheet without cross folding guide 1 Fold A3 size sheet in single fold with referring to 2 1 Operation Procedure Page 8 to 11 2 Press fold edge of sheet firmly NOTE If fold edge of sheet is not pressed sufficiently sheet signature will not be folded correctly 3 Perform step 1 through 4 in 2 1 Opera tion P...

Page 19: ...eed guide 2 fully far side and then set feed guide 1 5 Set support rollers Place support roller on far side at 20 mm inside from edge of sheets Place support roller on near side as near as possible to fold edge 6 Set stopper position Set stopper for A4 When sheet to be folded is irregular size sheet refer to 2 2 Irregular Size Sheet Folding Page 12 to 13 20mm 1 2 1 2 Feed Guide Feed Guide Support ...

Page 20: ...ed as an optional equipment 8 When your folding job is finished lower feed tray lever and turn off power switch Pull out power cord from outlet Close delivery tray and feed tray For far side Roller Cross Folding Guide For near side Roller Cross Folding Guide option Cross folding guide is used to hold folded edge when second folding is performed Set cross folding guide along feed guide on feed tray...

Page 21: ... side of folded sheet is too long or short adjust stopper posi tion with stopper handle NOTE Following chart shows style of deliv ered sheet Turn stopper handle gradually Perform test feed after each adjust ment in order to check result of ad justment Stopper Handle Stopper Handle is short For S is short For L ...

Page 22: ...2 Operation Procedure 18 Skew Adjust Lever 2 4 When Folding Is Not Even or Square 2 4 2 To correct not square fold When sheet is folded askew correct folding with skew adjust lever Skew Adjust Lever ...

Page 23: ...Trouble Shooting 19 3 Trouble Shooting This section shows quick reference of trouble which can be resolved or prevented by operator 3 1 Trouble Shooting 20 ...

Page 24: ...efer to 1 3 For Piling Sheet in Page 5 4 Straighten up curled sheet Refer to 1 3 For Piling Sheet in Page 5 5 Set feed guides so that sheets are fed straightly 6 Clean fold rollers with roller cleaner Refer to 4 2 Fold Roller Replacement in Page 26 27 7 Replace feed roller or double feed stop pad Refer to 4 1 Feed Roller Double Feed Stop Pad Replacement in Page 24 25 Feed roller and double feed st...

Page 25: ...n Symptom 3 Folded sheet is stained with ink Cause 1 Feed roller double feed stop pad or fold rollers are stained with ink Measure 1 Clean feed roller double feed stop pad or fold rollers with alcohol or cleaning liquid soaked cloth Refer to 4 1 Feed Roller Double Feed Stop Pad Replace ment in Page 25 or 4 2 Fold Roller Replacement in Page 26 27 Symptom 4 Double Feed or Misfeed occurs Cause 1 Feed...

Page 26: ...3 Trouble Shooting 22 ...

Page 27: ...is section explains maintenance for PF P280 4 1 Feed Roller Double Feed Stop Pad Replacement 24 4 2 Fold Roller Replacement 26 4 3 Removal of Jammed Sheet 28 4 4 Cleaning the Count Sensor 29 4 5 Maintenance Kit Option 30 4 6 Option 30 ...

Page 28: ...uble feed stop pad Feed roller and double feed stop pad should be replaced every 150 000 to 300 000 folds 1 Open delivery tray and feed tray 2 Open top cover 3 Hold shaft and open lever 4 Slide feed roller shaft to direction of arrow mark 1 and remove to 2 Remove support roller and then replace feed roller WARNING Turn off power switch and pull out power cord from outlet before replace ment Power ...

Page 29: ...top pad upward to remove 6 Clean feed roller and double feed stop pad with our original rubber cleaner liquid XPF 111 If feed roller or double feed stop pad is worn out replace it Attach double feed stop pad and feed roller in reverse order of detachment Feed Roller Double Feed Stop Pad ...

Page 30: ...worn out folding accuracy decreases WARNING Turn off power switch and pull out power cord from outlet before replace ment 1 Slide delivery tray and open top cover 2 Hold shaft and open lever 3 Tilt up roller hanger and lay down roller holder NOTE Keep holding roller hanger during laying down roller holder 4 2 Fold Roller Replacement Delivery Tray Lever Shaft Fold Roller ...

Page 31: ...old Roller Replacement Yellow Arrow 4 Clean fold rollers with rubber cleaner liquid XPF 111 5 If fold rollers are worn out replace them Install fold rollers so that ends of fold rollers are placed on grooves indicated with yellow arrow label Groove ...

Page 32: ...e delivery tray and open the exit cover 2 Hold shaft and open lever 3 Tilt up roller hanger and lay down roller holder NOTE Keep holding roller hanger during laying down roller holder 4 Remove jammed sheet Turn stopper handle to S to remove sheet jammed inside of buckle Close roller holder lever and cover in reverse order Delivery Tray Stopper Handle CAUTION Stop turning stopper handle when orange...

Page 33: ...n sensing area of this sensor the machine can not count the sheets correctly Clean the sensor Projector Receiver of the Sensor Sensor Sensor 1 Slide delivery tray and open the exit cover 2 Projector and receiver of the sensor are inside the cover 3 Clean the sensing area using a cotton swab WARNING Turn off power switch and pull out power cord from outlet before cleaning ...

Page 34: ...ance Kit Option 4 6 Option Maintenance Kit M792046 00 1 Rubber Cleaner XPF 111 2 bottles 2 Double Feed Stop Pad M002063 00 4 pcs 3 Feed Roller M001978 00 2 pcs 4 Fold Roller M015029 00 1 pcs Cross Folding Guide M850054 00 03PFP280A57 1 2 ...