Hotsy CD-232336 Service Manual Download | Manualshive

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9.800-416.0

98004160-1

MODEL #

ORDER #

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HC-232439

1.107-036.0

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HC-232336

1.107-035.0

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ZG3-24334

1.107-081.0

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ZG3-23236

1.107-018.0

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HD 2.3/24 P

1.575-350.0

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HD 2.3/23 P

1.575-351.0

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CD-232437 1.107-152.0

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CD-232336 1.107-153.0

SERVICE MANUAL

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Summary of Contents for CD-232336

Page 1: ...004160 1 MODEL ORDER HC 232439 1 107 036 0 HC 232336 1 107 035 0 ZG3 24334 1 107 081 0 ZG3 23236 1 107 018 0 HD 2 3 24 P 1 575 350 0 HD 2 3 23 P 1 575 351 0 CD 232437 1 107 152 0 CD 232336 1 107 153 0 SERVICE MANUAL ...

Page 2: ...cord both serial number and date of purchase and keep in a safe place for future reference 9 800 416 0 Rev 08 12 Hose and Spray Gun Assembly 3 Exploded View 4 Exploded View Parts List 5 G 1 Series Pump Exploded View and Parts List 6 7 Axial Pump Exploded View and Parts List 8 Axial Pump Housing View Exploded View and Parts List 9 VBA 35 Unloader Exploded View and Parts List 10 UU1 Unloader Explode...

Page 3: ...f 1 4 9 802 220 0 Wand Straight 1 5 9 802 164 0 Coupler 1 4 Female 1 9 802 096 0 Quick Coupler O Ring 1 6 8 712 333 0 Nozzle 3 0 15 Yellow 2400 PSI 1 9 104 024 0 Nozzle Kit 3 25 2300 PSI 1 7 8 712 398 0 Nozzle Brass Soap 2400 PSI 1 8 9 802 251 0 Hose 1 4 x 1 2 Clear Vinyl 2400 PSI 6 ft 6 388 216 0 Hose DN5 2300 PSI 6 ft 9 8 707 057 0 Strainer 1 4 Plastic 2400 PSI 1 5 731 609 0 Strainer Plastic 230...

Page 4: ... nt Ma y Cr ea te Sp ark sTh at Ca n Sta rt Fir es Ar ou nd Dr y Ve ge tat ion A Sp ark Ar res tor Ma y be Re qu ire d Th e Op era tor Sh ou ld Co nta ct Lo ca l Fir e Ag en cie s for La ws or Re gu lat ion s Re lat ing to Fir e Prev en tio n Re qu ire me nts WARNIN G 8 91 7 01 5 0 98004160 3 EXPLODED VIEW 6 22 2 8 13 4 17 10 12 20 7 23 5 10 11 3 1 16 14 10 11 15 18 Reversed View 10 12 24 21 19 Re...

Page 5: ... 9 800 059 0 Label Warning Instructions HD Models 1 8 750 883 0 Label Warning Instructions CB Models 1 8 900 893 0 Label Warning Instructions HC Models 1 8 900 827 0 Label Warning Instructions ZG Models 1 13 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male 1 14 9 800 037 0 Label French Warning 1 15 8 733 007 0 Socket head 5 16 24 X 3 4 Zinc Plated 4 16 9 804 025 0 Pump Protector 1 4 145 2400 PSI 1 17 9 80...

Page 6: ...54 6 14 See Kit Below Valve Assembly 6 15 9 803 948 0 O Ring Ø2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19 9 803 952 0 Manifold Stud Bolt 8 20 9 802 884 0 Washer 8 21 9 803 198 0 Copper Washer 3 8 1 22 9 802 925 0 Brass Plug 3 8 2 27 9 802 939 0 Hexagonal Screw 9 28 9 803 953 0 Bearing Cover 1 29 9 803 95...

Page 7: ...965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Crankcase Cover 1 52 9 803 197 0 Gasket G3 4 1 51 9 803 202 0 Sightglass G3 4 1 Part available in kit See below REPAIR KIT NUMBER 8 725 354 0 8 725 355 0 9 803 934 0 9 803 936 0 9 803 937 0 KIT DESCRIPTION Plunger Seal ...

Page 8: ... 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 ITEM PART NO DESCRIPTION QTY 17 4 132 007 0 Drain Plug Replacement 1 18 5 003 062 0 Plate 1 19 9 177 301 0 High Pressure Seal 3 20 9 177 310 0 Back Ring 3 21 6 362 833 0 O Ring Seal 12 5 x 1 73 3 22 9 155 011 0 Housing Low Pressure Seal 3 23 6 363 058 0 Groo...

Page 9: ...ing View 8 920 004 0 Housing View AXIAL PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal 35 x 52 x 7 1 5 9 135 016 0 Oil Housing 1 ...

Page 10: ...ale 1 13A 9 702 892 0 Connector Male 14 O Ring A B 1 15 Spring B 1 ITEM PART NO DESCRIPTION KIT QTY 16 Poppet B 1 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 915 0 Banjo Bolt 3 8 w 1 8 Pilot 1 9 803 919 0 Banjo Bolt 3 8 Solid Cap 1 19 9 803 920 0 Banjo Bolt 1 2 w 1 4 Pilot 1 8 750 105 0 Banjo Bolt 1 2 Solid Cap 9 803 919 0 Banjo Bolt 3 8 Solid Cap 20 9 803 921 0 Seal Washer 1 2 2 21 Plate C 1 22 Spr...

Page 11: ...1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy C D 1 20 O Ring 6 75 x 1 78 BN80 A D 1 21 Spring Seat C D 2 22 Plunger Spring B 1 23 8 917 699 0 Banjo Bolt 1 2 Short 1 8 917 700 0 Banjo Bolt 1 2 1 4 NPT Short 1 24 8 917 698 0 Banjo Bolt 3 8 Short 1 25 9 802 ...

Page 12: ...ge valves in pump Clean inlet and discharge valves Worn inlet or discharge valves Replace with valve kit Slow engine RPM Set engine speed per specifications approximately 2800 RPM 3400 RPM FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and clean out if necessary Pump sucking air Check water supply and suction line for air seepage at joints Worn piston packi...

Page 13: ...udes it may be necessary to install a high altitude main jet carburetor Contact your local authorized engine sales and service center for details OIL SQUIRTS OUT OF OIL CAP ON PUMP Pump overfilled with oil Maintain oil level at red dot on sight glass at rear of pump or at top of notch on dipstick where applicable ENGINE OPERATES FOR 15 MINUTES THEN STOPS Not enough gas or engine oil Fill tank with...

Page 14: ...Form 9 800 416 0 Revised 08 12 Printed in U S A or Mexico ...

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