HS-Technik PowerRiv HST-PR, Manual

Page 1: ...MANUAL issue date February 2013 Firmware 2 0 6 PC Software 2 0 9 Blindriveter Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 2: ...page 8 2 4 2 Use and care of the power tool page 8 2 4 3 Service page 9 2 4 4 Lithium Ion battery page 10 2 4 5 Battery chargers page 11 2 5 Structural modifications page 11 2 6 Cleaning and disposal of the tool page 12 2 7 Risk of injury and tool damage page 12 3 CHARACTERISTICS FEATURES page 13 3 1 Delivery contents page 13 3 1 1 Optional delivery contents page 14 3 2 Blindrivet setting tool Pow...

Page 3: ... extensions page 32 6 2 Changing the nosepiece page 34 6 2 1 Compression bushing page 35 6 3 Cleaning page 36 6 4 Storage page 37 6 5 Disposal page 37 7 TECHNICAL DATA page 38 7 1 Explanation of display indicators page 39 7 1 1 Battery status page 39 7 2 Overview of display indicators page 40 8 TROUBLESHOOTING page 42 9 DRAWINGS page 43 10 LIST OF REPLACEMENT PARTS page 45 11 DELIVERY CONTENTS pag...

Page 4: ...uctions contained in this document Should you nonetheless encounter problems please contact us and we will do our utmost to assist you 1 2 Intended use The tool may be used only for setting blind rivets as described in this document Any other use is considered improper use of the tool HS Technik GmbH is not liable for damage resulting from improper use Intended use also includes adherence to all i...

Page 5: ...ent into service operation and maintenance operating the tool with defective safety equipment or improperly installed or non functioning safety and protective devices failure to comply with the information contained in this document regarding transport storage assembly placement into service operation and maintenance of the tool unauthorized modifications to the tool improperly performed repair wo...

Page 6: ...safety and accident prevention rules prior to commencing work 2 2 2 Personnel training Personnel must be trained and briefed before operating this tool Personnel responsibilities for installation placement into service operation maintenance and repair must be clearly defined Personnel in training may operate the tool only under the supervision of an experienced person 2 3 Risks when using the tool...

Page 7: ...r vapors c Pay attention to environmental conditions Do not expose tools to rain Do not use tools in a damp or wet environment d Keep children and other persons away when using the tool Distractions may cause you to lose control over the tool 2 4 1 2 Electrical safety a Avoid contact with grounded surfaces such as pipes heaters stoves and refrigerators When your body is grounded there is an increa...

Page 8: ... maintain balance By doing this you can control the tool better in unexpected situations e Wear suitable clothing Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothing jewelry or long hair can get caught in moving parts 2 4 2 Use and care of the power tool a Do not overload the tool Use the appropriate tool for your work Using the correct tool al...

Page 9: ...i Check your tool for damage Before using the tool check for damaged parts and ensure that safety equipment is in good working order and functions as intended Check that moving parts are in working order and do not jam that all parts are properly mounted and none are broken and that all conditions are correct for operating the tool Damaged protective equipment and parts should be properly repaired...

Page 10: ...y immediately after use and do not store when empty If the battery is stored separately from the tool and the charger it will retain its charging capacity for a longer time Maximum loss 5 per year g Always transport the battery separately from the tool whenever possible This ensures that the tool is not accidentally switched on thus preventing the battery from discharging h Do not expose the lithi...

Page 11: ...not covered or blocked d Do not store the tool battery charger or battery in places where the temperature might exceed 120 F 50 C e Never charge the battery in a box or closed container Should repairs or maintenance be required use only original replacement parts j Batteries may leak under extreme operating conditions or high temperatures If a battery leaks avoid contact with the skin or eyes Batt...

Page 12: ... substances are flammable on the skin If you should come in contact with them wash the affected area carefully 7 Avoid unsafe working positions You could fall and injure yourself 8 Take good care of your tool Follow the operating instructions for maintenance and cleaning Keep the handgrip free from lubricants and dirt 9 Use the tool carefully and make sure to operate it correctly Use the tool with...

Page 13: ... 24 85 for extension 85 mm is required if the nose piece matches with mandrel diameter 1 8 2 4 mm PRIV M232 85 Compression bushing 32 85 for extension 85 mm is required if the nose piece matches with mandrel diameter 2 7 3 2 mm PRIV M224 125 Compression bushing 24 125 for extension 125 mm is required if the nosepiece matches with mandrel diameter 1 8 2 4 mm PRIV M232 125 Compression bushing 32 125...

Page 14: ... max mandrel diameter 2 0 mm HST FHM 24 Security nosepiece for max mandrel diameter 2 4 mm HST FHM 27 Security nosepiece for max mandrel diameter 2 7 mm HST FHM 29 Security nosepiece for max mandrel diameter 2 9 mm HST FHM 36 Security nosepiece for max mandrel diameter 3 6 mm HST FHM 40 Security nosepiece for max mandrel diameter 4 0 mm HST FHM 45 Security nosepiece for max mandrel diameter 4 5 mm...

Page 15: ... 15 1 3 4 2 5 6 7 8 9 3 2 Battery power tool PowerRiv Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 16: ...plate lists serial numbers and current software levels 5 Display rear The display indicates the current tool condition and riveting results 6 Acknowledgment button Acknowledges riveting results and activates the next step 7 Start switch Activates the tool and starts the rivet setting operation 8 ID plate The ID plate describes the tool and its features 9 LED lamp Illuminates the work area during t...

Page 17: ...SB cable The connector is located on the bottom of the riveting tool The Found New Hardware wizard appears on the screen Select No not this time in order not to search online for a new update and click Next Depending of the operating system version it is possible that the riveting tool might not be detected If this is the case you must install the USB driver from the provided CD With newer operati...

Page 18: ...t the checkbox Include this location in the search Click the Browse button A new window opens Select the folder ft232rl from the folder tree and click OK The window closes and you return to the previous window The directory path now appears in the input window Click Next Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs tech...

Page 19: ... window reopens Click Next and then click Finish in the next window the path is already listed this time to finish installation A message appears on the Desktop to indicate that the new hardware has been installed and is ready to use Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 20: ...he CD in Explorer We recommend copying the folder Software to your computer Open the folder and run the NietTechnik exe file An information window opens with a message that no port was found Click OK to accept the message The window setup panel appears Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 21: ...ecklist Check the following before using the riveting tool o The housing is closed and there are no obvious defects o The battery is correct for the riveting tool and shows no damage o The nosepiece fits the rivets to be used If the rivet does not fit into the nosepiece or is too loose another nosepiece must be used o The mandrel container is attached o The PC software is at the level indicated on...

Page 22: ... place Always attach the battery completely so that it locks into place with a click If the battery is not properly attached to the tool it can become detached and cause substantial damage Never use force when attaching the battery If the battery does not slide into place it is not correctly aligned In this case remove the battery and guide it once again into the grooves To remove the battery pres...

Page 23: ...he container This must be repeated every time the tool is restarted whether or not the container is full This is a safety function and cannot be disabled The container can be opened and closed through turn left or right Turn the collection container by hand to the left or right to remove it After emtying the container it can be mounted in the same way it was opened Im Martelacker 12 D 79588 Efring...

Page 24: ...an now set rivets Please note The tool settings have not yet been configured The tool currently sets rivets using preset default values Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 25: ...vated Maintain light pressure during the rivet setting operation in order to ensure an optimal result 3 Press the start button to begin the rivet setting operation The jaws close and grip the mandrel The rivet is compressed until the mandrel detaches at the break point 4 The jaws then open the detached mandrel is released and the mechanism returns to its initial position By tilting the riveting to...

Page 26: ... you have to connect the power tool with your computer Insert the mini USB plug end of the provided USB cable into the receptacle on the bottom of the tool The bigger plug you have to put in a free USB port at your computer On the display the message USB appears Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 27: ...arches automatically the Com Port where the tool is connected with the computer Confirm with OK and the setup window will close Now you can set the settings on the front page 2 Language With a click on the drop down menu in the setup window you can change the language Please choose your language and confirm it with OK Now the software automatically makes a restart in the selected language Im Marte...

Page 28: ... finished 5 3 Change settings of the tool Before you can change some settings you have to click read The software reads the settings of the tool now and shows them 1 tool number Shows the serial number of the tool 2 rivets total Total number of rivets set with this tool 3 language Language of the instructions on the OLED Display Click on the drop down menu to change this language 4 clean box Quant...

Page 29: ... change the jaws If this function is activated you have to click the yellow button under the display after each set blind rivet The number behind the input field shows the up to date setting processes 7 reset counter If you click on reset you can reset the counter for clean jaws or change jaws 8 count rivets Through input a positive number the rivet count function will be aktivated E g you input t...

Page 30: ...h this function 13 read Through clicking the button read you can load the current settings which are saved in the tool Now you can change settings 14 write After you changed one or more settings you have to click write to save the settings on the power tool 15 change Here you can change the basic settings of the tool Access only for administrators and HS Technik service personal 16 setup Opens the...

Page 31: ... must be performed at regular intervals and when the tool is heavily soiled Check the nosepiece 1 daily for wear and replace if necessary Clean the chuck jaws 6 and the chuck jaw housing 5 Check the compression spring 8 for shortening replace if necessary Clean the contacts on the battery and the power tool with alcohol The tube guiding the mandrel into the collection container should be cleaned d...

Page 32: ...en end wrench and pull it off At the fast exchange system you have to pull back the latch silver After that you can unscrew the chuck jaw housing easily At the fastening of the housing you don t need to pull back the latch The change of the extension is the same as at the standard pulling unit Remove the chuck jaw housing chuck jaws pusher rod and spring Identical process at the fast exchange syst...

Page 33: ... the pusher rod 4 that fits the spacer Tighten the chuck housing using an SW17 open end wrench To do this hold the spacer using an SW14 open end wrench Slide the sleeve back on Tighten the nut by hand Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 34: ...ax mandrel diameter 2 7 mm HST FHM 29 Security nosepiece for max mandrel diameter 2 9 mm HST FHM 36 Security nosepiece for max mandrel diameter 3 6 mm HST FHM 40 Security nosepiece for max mandrel diameter 4 0 mm HST FHM 45 Security nosepiece for max mandrel diameter 4 5 mm optimized nosepieces for your chuck jaws G Gesipa T Titgemeyer L Lobster Attention The guide tube in the blind riveter has a ...

Page 35: ...RIV M224 85 Compression bushing 24 85 for extension 85 mm Is required if the nose piece is for max mandrel diameter 1 8 2 4 mm PRIV M232 85 Compression bushing 32 85 for extension 85 mm Is required if the nose piece is for max mandrel diameter 2 7 3 22 mm PRIV M224 125 Compression bushing 24 125 for extension 125 mm Is required if the nosepiece is for max mandrel diameter 1 8 2 4 mm PRIV M232 125 ...

Page 36: ...r should be cleaned daily by blowing it out carefully from the back with compressed air to remove debris and shavings Clean the battery contacts and the battery receptacle on the tool with a cloth cotton swab and alcohol as needed Remove the battery before working on the riveting tool Remove the nut 2 and pull it off Pull off the sleeve 3 Be mindful of any compression springs used to increase cont...

Page 37: ...Please bear in mind the following when storing your riveting tool Remove the battery when you are not using the riveting tool If you do not use the battery for a long period of time it should be stored fully charged in a dry place and protected from dust Store the riveting tool in a dry place that is protected from water spray Store the riveting tool in a well ventilated room and protect from dust...

Page 38: ...Setting force 15 000 N 18 000 N Drive Brushless DC motor Brushless DC motor Lightning Power LED Power LED Display OLED Display OLED Display Battery Li Ion 18 V Li Ion 18 V Weight 1 9 kg without battery 2 0 kg without battery Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 39: ...ttery see sec 7 1 1 Text window Displays a text describing the current condition or an expected action Main display window Displays symbols describing the current operating conditions and evaluations of the riveting task 7 1 1 Battery status green 100 50 yellow 50 30 red 30 10 red X 10 5 Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik co...

Page 40: ... is ready for operation 4 Appears when the riveting tool is connected to a PC via the USB cable 5 Rivet OK Appears if the rivet was set correctly 6 Start of a new rivet counting job 7 Rivet OK one more rivet to be set to finish the job Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 41: ...sure switch is still pressed after the previous rivet setting operation The pressure switch must be released and pressed again 11 Cleaning interval of the chuck jaws reached Please clean the chuck jaws and remove the rivet counter in the Tool Manager as described in chapter 5 3 Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www ...

Page 42: ...use a larger one if necessary 2 The rivet is too large for the nosepiece Check the diameter of the rivet The riveting tool is connected to the PC via the USB cable but the PC cannot read data out of the riveting tool 1 The COM port is not configured In the PC software configure the COM port to which the riveting tool is connected see chapter 5 2 The riveting tool does not start even though the bat...

Page 43: ... 9 Drawings__________________________________________________________ Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 44: ...l Datum Name Norm Gepr Bearb 15 03 2013 D Helmuth Solid Works 2009 Blindnietgeräte Blindnietgerät PowerRIV Explosionszeichnungen PowerRiv HST PR Index Name Datum Änderung Oberfläche Masse g Kunde PowerRiv HST PR Exploded view of the PowerRiv Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 45: ... PRIV B1 Intermediate shaft with mounted lauramid gear wheel PRIV B2 Drive unit complete PRIV B3 Set circuit board limit switch PRIV B4 Motor pinion gear mainboard and start trigger in the housing mounted PRIV B5 Set spent mandrel container PRIV B6 Set holder for spent mandrel container PRIV B7 Housing set incl screws and fastener PRIV B8 Set mounting assembly complete PRIV B1 Intermediate shaft w...

Page 46: ...erface mini USB cable Setting force 15 000N High Power Version 18 000N stroke 25mm incl Tool Manager Software rivet counter display etc without battery nosepieces charger and pulling unit Im Martelacker 12 D 79588 Efringen Kirchen Phone 0 76 28 91 11 0 Fax 0 76 28 91 11 90 E Mail info hs technik com Web www hs technik com ...

Page 47: ...Company HS Technik GmbH Adress Im Martelacker 12 D 79588 Efringen Kirchen Tel 07628 9111 0 Fax 07628 9111 90 Device description Battery blind rivet setting tool Typenname HST PR HST PR H Applicable EU guidelines 2006 42 EG 89 336 EWG 98 37 EG EN60745 EN55014 HS Technik GmbH Im Martelacker 12 D 79588 Efringen Kirchen H Martin Hanke Geschäftsführer Date 01 09 2012 Im Martelacker 12 D 79588 Efringen ...