background image

200amp Petrol

Welder

Generator

Portable 200amp Petrol unit

producing up to 5Kva of

power and able to weld with

5mm rods.

W

Wh

he

en

n   ffiirrsstt   sse

ett   u

up

p,,   y

yo

ou

u   c

ch

ho

osse

e   tth

he

e   +

+   sso

oc

ck

ke

ett   tto

o   ssu

uiitt   tth

he

e

w

we

elld

diin

ng

g   c

cu

urrrre

en

ntt   rra

an

ng

ge

e   y

yo

ou

u   n

ne

ee

ed

d..   T

Th

hiiss   rra

an

ng

ge

e   iiss   n

no

ow

w

c

co

on

nttrro

olllle

ed

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y  tth

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pe

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ed

d  a

an

nd

d  iitt  iiss  tth

he

e  o

op

pe

erra

atto

orrss

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ob

b  tto

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nd

d  tth

he

e  c

co

orrrre

ec

ctt  sse

ettttiin

ng

g  ffo

orr  tth

he

e  w

wo

orrk

k  iin

n  h

ha

an

nd

d,,  b

by

y

iin

nc

crre

ea

assiin

ng

g  o

orr  d

de

ec

crre

ea

assiin

ng

g  tth

he

e  e

en

ng

giin

ne

e  R

RP

PM

M..

T

Trry

y  tth

he

e  w

we

elld

d  o

on

n  a

a  tte

esstt  p

piie

ec

ce

e  o

off  ssc

crra

ap

p  iiff  y

yo

ou

u  a

arre

e  n

no

ott  ssu

urre

e

o

off   tth

he

e   sse

ettttiin

ng

g..   S

Siim

mp

plly

y   iin

nc

crre

ea

asse

e   o

orr   d

de

ec

crre

ea

asse

e  

a

ass  rre

eq

qu

uiirre

ed

d..  

B

Be

effo

orre

e  ssttrriik

kiin

ng

g  a

an

n  a

arrc

c,,  e

en

nssu

urre

e  y

yo

ou

urr  v

viissiio

on

n  iiss  p

prro

otte

ec

ctte

ed

d  b

by

y

tth

he

e  w

we

elld

diin

ng

g  m

ma

assk

k  lle

en

nss..

H

Ho

olld

diin

ng

g  tth

he

e  w

we

elld

diin

ng

g  rro

od

d  a

att  a

ab

bo

ou

utt  3

3m

mm

m  ((1

1//8

8iin

n)),,  ssiim

mp

plly

y

m

mo

ov

ve

e   tth

he

e   rro

od

d   ssllo

ow

wlly

y   a

allo

on

ng

g   tth

he

e   w

we

elld

d   iin

n   a

a   sse

erriie

ess   o

off

sse

em

miic

ciirrc

cu

ulla

arr  

ssw

we

ee

ep

pss,,  

a

ac

crro

ossss  

tth

he

e  

lliin

ne

e  

o

off  

tth

he

e  jjo

oiin

ntt..

C

Ch

hiip

p   o

offff   tth

he

e   a

an

ny

y   sslla

ag

g   b

bu

uiilld

d   u

up

p   o

on

n   tth

he

e   w

we

elld

d   b

be

effo

orre

e

m

ma

ak

kiin

ng

g  a

a  sse

ec

co

on

nd

d  p

pa

assss..

T

To

o  U

Usse

e  A

Ass  A

A  G

Ge

en

ne

erra

atto

orr......

IIff  y

yo

ou

u  w

wiissh

h  tto

o  u

usse

e  tth

he

e  g

ge

en

ne

erra

atto

orr,,  y

yo

ou

u  m

ma

ay

y  p

po

ow

we

err  e

eiitth

he

err

1

11

10

0v

v   u

up

p   tto

o   a

a   m

ma

ax

x..   o

off   2

2k

kV

VA

A   ((2

2,,0

00

00

0w

w)),,   o

orr   2

24

40

0v

v   u

up

p   tto

o   a

a

m

ma

ax

x..  o

off  5

5k

kV

VA

A..  H

Ho

ow

we

ev

ve

err  y

yo

ou

u  c

ca

an

n’’tt  tta

ak

ke

e  p

po

ow

we

err  ffrro

om

m  tth

he

e

g

ge

en

ne

erra

atto

orr   w

wh

hiillsstt   w

we

elld

diin

ng

g   a

ass   tth

he

e   u

un

niittss   w

wiin

nd

diin

ng

gss   w

wiillll

o

ov

ve

errh

he

ea

att  a

an

nd

d  ffa

aiill..

T

To

o  sse

ett  tth

he

e  u

un

niitt  ffo

orr  g

ge

en

ne

erra

attiin

ng

g,,  sse

ett  tth

he

e  e

en

ng

giin

ne

e  ssp

pe

ee

ed

d  d

diia

all

ffu

ulllly

y  c

cllo

oc

ck

kw

wiisse

e  tto

o  iin

nc

crre

ea

asse

e  tth

he

e  e

en

ng

giin

ne

e  ssp

pe

ee

ed

d..  C

Ch

he

ec

ck

k  tth

he

e

v

vo

olltt  m

me

ette

err  rre

ea

ad

diin

ng

g  iiss  a

att  2

25

50

0V

V,,  a

att  tth

hiiss  sse

ettttiin

ng

g  tth

he

e  u

un

niitt  w

wiillll

p

prro

od

du

uc

ce

e   2

25

50

0V

V   o

orr   1

11

10

0V

V   C

Ce

en

nttrre

e   T

Ta

ap

p   tto

o   E

Ea

arrtth

h   ((C

CT

TE

E))

p

po

ow

we

err..

N

Ne

ev

ve

err   o

ov

ve

errllo

oa

ad

d   tth

he

e   g

ge

en

ne

erra

atto

orr..   T

To

o   c

ca

allc

cu

ulla

atte

e   tth

he

e

rru

un

nn

niin

ng

g  llo

oa

ad

d,,  a

ad

dd

d  u

up

p  tth

he

e  p

po

ow

we

err  rra

attiin

ng

gss  o

off  e

ev

ve

erry

ytth

hiin

ng

g

tto

o   b

be

e   c

co

on

nn

ne

ec

ctte

ed

d   tto

o   iitt   iin

n   k

kiillo

ow

wa

attttss   1

1k

kW

W   ((k

kiillo

ow

wa

atttt))   =

=

1

10

00

00

0   W

W   ((W

Wa

attttss))..   D

De

ep

pe

en

nd

diin

ng

g   o

on

n   tth

he

e   e

eq

qu

uiip

pm

me

en

ntt   b

be

eiin

ng

g

p

po

ow

we

erre

ed

d  tth

hiiss  ssh

ho

ou

ulld

d  b

be

e  b

be

ettw

we

ee

en

n  h

ha

allff  a

an

nd

d  ttw

wo

o  --  tth

hiirrd

dss

tth

he

e   g

ge

en

ne

erra

atto

orr’’ss   k

kV

VA

A   rra

attiin

ng

g   b

bu

utt,,   iiff   iin

n   d

do

ou

ub

btt,,   a

assk

k   y

yo

ou

urr

llo

oc

ca

all  H

HS

SS

S  H

Hiirre

e  ffo

orr  a

ad

dv

viic

ce

e..  

W

Wh

he

en

n   y

yo

ou

u   n

ne

ee

ed

d   tto

o   u

usse

e   tth

he

e   w

we

elld

de

err   a

ag

ga

aiin

n,,   ssw

wiittc

ch

h   O

OF

FF

F

w

wh

ha

atte

ev

ve

err   y

yo

ou

u   a

arre

e   p

po

ow

we

erriin

ng

g   a

an

nd

d   rre

esse

ett   tth

he

e   e

en

ng

giin

ne

e

ssp

pe

ee

ed

d  tto

o  ssu

uiitt  tth

he

e  w

we

elld

d..

N

Ne

ev

ve

err  p

pu

ussh

h  tth

he

e  e

eq

qu

uiip

pm

me

en

ntt  b

be

ey

yo

on

nd

d  iittss  d

de

essiig

gn

n  lliim

miittss.. If it

will not do what want you want with reasonable ease
assume you have the wrong size welder/generator for
the job. Ask at your local HSS Hire for advice.
K

Ke

ee

ep

p   tth

he

e   e

eq

qu

uiip

pm

me

en

ntt   c

clle

ea

an

n..   You will find this less of a

chore if you clean up regularly rather than wait until
the end of the hire.
When not in use, sstto

orre

e   tth

he

e   e

eq

qu

uiip

pm

me

en

ntt   sso

om

me

ew

wh

he

erre

e

c

clle

ea

an

n,,  d

drry

y  a

an

nd

d  ssa

affe

e  ffrro

om

m  tth

hiie

ev

ve

ess..

K

Ke

ee

ep

p   tth

he

e   e

en

ng

giin

ne

e   u

up

prriig

gh

htt   a

att   a

allll   ttiim

me

ess.. If it should be

tipped over, mop up oil and fuel spillages and contact
your local HSS Hire for advice.
R

Re

eg

gu

ulla

arrlly

y   c

ch

he

ec

ck

k   tth

he

e   ffu

ue

ell   lle

ev

ve

ell   a

an

nd

d   tto

op

p   u

up

p   a

ass   rre

eq

qu

uiirre

ed

d

u

ussiin

ng

g  tth

he

e  c

co

orrrre

ec

ctt  ffu

ue

ell::  lle

ea

ad

d--ffrre

ee

e  p

pe

ettrro

oll..

C

Ch

he

ec

ck

k   tth

he

e   e

en

ng

giin

ne

e   o

oiill   lle

ev

ve

ell   d

da

aiilly

y..   Let the engine cool,

stand it on level ground, withdraw the dip stick and
wipe clean. Now, replace the dip stick, withdraw it a
second time and verify that the oil level is between MIN
and Max. Top up as required.

EQUIPMENT CARE

T

To

o   ssw

wiittc

ch

h   tth

he

e   g

ge

en

ne

erra

atto

orr   O

OF

FF

F,,   sse

ett   tth

he

e   e

en

ng

giin

ne

e   ssp

pe

ee

ed

d

c

co

on

nttrro

oll  d

diia

all  ffiilllly

y  a

an

nttii--c

cllo

oc

ck

kw

wiisse

e  tth

he

en

n  ssw

wiittc

ch

h  tth

he

e  e

en

ng

giin

ne

ess

O

ON

N//O

OF

FF

F  ssw

wiittc

ch

h  iin

ntto

o  tth

he

e  O

OF

FF

F  p

po

ossiittiio

on

n  a

an

nd

d  w

wa

aiitt  ffo

orr  tth

he

e

e

en

ng

giin

ne

e  tto

o  d

diie

e,,  ffiin

na

alllly

y  ttu

urrn

n  o

offff  tth

he

e  ffu

ue

ell  tta

ap

p..

D

Diissc

co

on

nn

ne

ec

ctt   a

allll   lle

ea

ad

dss   a

an

nd

d   n

ne

ea

attlly

y   c

co

oiill   tth

he

em

m ready for

return to your local HSS Hire.

FINISHING OFF

Code 55726

Engine ON / OFF

Switch

Fuel Tank

16A 110V

PTO

Earth Strap

Connector

Circuit

Breakers

Welding

Current Knob

16A 240V

PTO

90 – 200A

30 – 100A

Common

Remote

ON / OFF

PTO ON / OFF

Switch

Remote

Connection

Choke

Fuel

Tap Throttle

Welding Currents & Rods

Total Welded

Welding

Welding

Metal Thickness

Current

Rod Size

3 - 5mm

50 - 70A

2.00mm (14swg)

3 - 6mm

70 - 95A

2.50mm (12swg)

6 - 10mm

100 - 130A

3.25mm (10swg)

10 - 13mm

150 - 180A

4.00mm (8swg)

13 - 16mm

200 - 240A

5.00mm (6swg)

Brook Thompson

200amp Petrol

Welder

Generator

©HSS Hire Service Group Ltd 2007 No. 806/02

Group Office:  25 Willow Lane,  Mitcham, Surrey CR4 4TS 

…a

an

ny

y  c

co

om

mm

me

en

nttss?

?

If you have any suggestions to enable us to improve

the information within this guide please e-mail your

comments or write to the Safety Guide Manager 

at the address below  

e

e--m

ma

aiill::  ssa

affe

etty

y@

@h

hssss..c

co

om

m

... have you been trained

The law requires that personnel using this type of equipment

must be competent and and qualified to do so. Training is

available at HSS Training Solutions 

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08

84

45

5  7

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6  7

77

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99

9

Operating & Safety Guide 806

Operating & Safety Guide 806

806/02

806/02

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