Hud-son OSCAR 121, Owner'S Manual

Page 1: ...8 0 0 7 6 5 S A W S W W W H U D S O N C O M OSCAR 121 OSCAR 328 SAWMILL OWNERS MANUAL F O R T H E W O R K Y O U D O F O R T H E W O R K Y O U D O FOREST EQUIPMENT ...

Page 2: ... web at www hud son com for the up and coming developments we are making Should you have any questions with the setup of your mill or have any technical questions please feel free to contact our onsite technician Monday Friday 8 to 4 30 and Saturdays from 8 to noon eastern time at 1 800 765 7297 We are always available to our customers for any questions or concerns they may have about their equipm...

Page 3: ...PUTES All disputes claims and causes of action aris ing out of the delivery use or warranty claims for personal injury and or property damage must 1 Claimant must provide a written notice of the claim or dispute to the company at the address below at least 30 days after the claim arose prior to commencement of any action 2 Company has 60 days to make a decision on the claim and will provide a writ...

Page 4: ...nce of drugs or alco hol while tired or if you are unable to control your movements 10 All worn or damaged decals should be replaced 11 Any modifications to the machine requires written approval from Hud Son Forest Equipment 12 The sawmill should only be used when it is on level stable ground Safety Guidelines The reason for the safety section is to inform the operators and maintenance personnel t...

Page 5: ...Hud Son Saw Mills to identify warnings and prohibit ed actions It is very important that you understand the meaning of the decals for your safety and the safety of others Decals are to be replaced if worn or illegible CAUTION Be EXTRA careful around these areas unsafe practices may cause personnel injury or damage DANGER Be careful around any rotat ing parts they may cause personnel injury or dama...

Page 6: ...he Winter Months water will freeze in the lube tank Use regular windshield washer fluid usually blue in color If there is a pitch build up problem add the 1 oz of dish soap or pinesol Adjustment Before starting the engine adjust the flow of lube to the blade by adjusting the flow shut off valve so there is a constant drip If more lube is necessary continue to adjust the valve until the desired flo...

Page 7: ...nd 228 mills will have 2 bolt nuts the Oscar 230 236 and 52 mills will have 3 bolts nuts Line up the tracks so that the center holes align Using the provided bolts put them through the holes and finger tighten the nuts Adjust the track height so that the 2 pieces of track meet flush and level Work one side then the other once level has been achieved check the track to see if it aligns vertically I...

Page 8: ... the mill head f Once the head is unbolted from travel position roll it down the track to be sure it is level If your head rolls on its own you will need to adjust your leveling legs Return the head to the center of the trailer and re bolt or raise the center legs to lock head into place Once the head is secure you can reset the leveling legs Always secure the head before re leveling the trailer g...

Page 9: ...racket into place Be sure guide is 90o to the blade e The guide shoes are to be set using a sheet of paper to gauge the spacing Place the paper between the shoe and the blade slide the shoe so that it is pinching the paper and tighten the bolt so that the shoe is set in place Do the same on the bottom of the blade Note that you do not want the shoes to be pinching the blade so hard that they are p...

Page 10: ...e blade under the blade guard The blade must run straight if it does not shut the engine down and apply more tension Keep in mind that over tensioning will also cause the blade to flutter You should have attained proper tension around 30 35 pounds f A tensioned blade should come off the bottom of the band wheel and run straight across to the other band wheel so there is NO sag in the blade between...

Page 11: ...e engine manual for proper engine maintenance e With the engine in idle position increase the throttle to start the blade Sawing should always be done with the engine in full throttle f Gently push the saw head through the log pushing on the head frame If the engine starts to labor you are going to fast slow down Go slow through burls and knots as the engine may bog down through these parts of a l...

Page 12: ...topped turned off and the key removed this ensures that the engine can not be accidentally turned back on On engines with manual start you will need to remove the spark plug wire prior to servicing On electric motors a lockout tagout should be used b Loosen and remove wing nuts so you can remove the outside and center guards on all models c Loosen band blade tensioner bolt until adjusting bolt is ...

Page 13: ...e this will result in overheating of the blade and result in wavy lumber b Overuse of a blade jeopardizes the ability of the saw blade to be re sharpened c A new blade may stretch after cutting and may have to be re tensioned to assure quality lumber d De tension the band blade after each day of cutting e Never operate the mill without the guards in place The Hud Son Forest Equipment Inc sawmill c...

Page 14: ...bracket and space it in either direction using the washers that are on either side of the bearings e Once the bearing is set position the guide bracket so that the bearing is 1 8 behind the back of the blade Once the bearing is in position tighten the bolt on top of the guide bracket in to place Be sure the guide is 90 to the blade f The guide shoes are to be set using a sheet of paper to gauge th...

Page 15: ...mber 4 4 Scale Row 1 Lumber Care and Maintenance Hud Son Saw Mills require a certain amount of care and maintenance so that it may continue to perform at its best If you are not confident in your ability to perform the maintenance that is required please look into having a professional come in and per form the work for you ...

Page 16: ...t Lockout Tagout procedures Check for correct blade tension guaranteeing that 30 35 pounds of torque is on tensioning bolt nut Check blade tracking a 1 blade should be centered on band wheels Check bearing idler and pulley wheels for wear Sighs of wear are Excessive heat Squeaking sounds Looseness Grease idler pulley wheels and bearings Grease blade tensioner shaft Grease the lift tubes Check all ...

Page 17: ...hains if applicable Check Blade Sharpness Fuel fill as needed Blade Lubricant fill as needed Refer to 2A on page 6 Check hoses gauges for damage cracks leakage chaffing dry rot cracks replace hoses if applicable Change engine oil after 8 hours of operation on a new engine break in period CAUTION Maintenance Procedures requiring special training or tools should be performed by a trained technician ...

Page 18: ...lting 16 Wheel B49 19 Wheel B56 5 1 Year Defect Urethane Wheel Belting 16 Wheel HF 49 19 Wheel HF 56 5 25 Wheel HF 77 1 Year Defect Not Melted 1 Year Defect Sk 1 1 2 1 Year Drive Belt Tensioner Idler Pulley Oscar121 328 Idler Pulley 1 Year Guide Assembly Left Right see break down for parts list 976 001 30 Days Call your servicing Hud Son Dealer Scale Sticker 24 Scale Sticker Scale decal 36 48 Scal...

Page 19: ...1B184SK 25 1B250SK 1 Year call your servicing Hud Son Dealer Log Dog Only Log Dog 121 328 976 027 Dog Only 230 236 976 028 2 Years call your servicing Hud Son Dealer Track Wheel w Replacement Bearing 976 019 Trolly 2 Years call your servicing Hud Son Dealer Replacement Bearing for Track Wheel 6203 2RS 2 Years call your servicing Hud Son Dealer Pulley for Lift Cable 976 004 Cable Pulley 1 Year call...

Page 20: ...ng of warranty parts out of the conti nental USA will not be covered under warranty The labor charge out of the continental USA is also not covered under warranty All mills have a 2 year warranty against manufactures defects Excluding the H360 and Oscar 52 they have a 1 year warranty Warranty Claim Procedure All warranty claims that are done in the field will be handled as follows 1 Customer will ...

Page 21: ...rts that are Not Hud Son Forest Equipment Inc approved can void your warranty CE Approved Models European Mills Warranty on Parts ONLY No warranty on labor or shipping Warranty Service Information Please contact our warranty department with any issues or to reorder parts at 315 896 4316 or 1 800 765 7297 Hours of operation are M F 8 00 4 30 est IF NOT IN THE CONTINENTAL USA HUD SON DOES NOT PAY FR...

Page 22: ...Slipping Debris and or Oil can cause slippage Clean out clutch bell Inspect repair springs and shoes Engine Powers Down Loosing RPM s Pushing the Mill too Fast Dirty Air Filter Dull Blade Slow Down your Sawing Speed Clean Change Sharpen Replace Blade Mill not Sawing Square Over Dogged Track Not Level Square Cables are Out of Line Guides are Out of Adjustment Not Putting Flatside of Cant Flush with...

Page 23: ...3 18 41 10 48 22 14 23 8 42 32 6 29 5 10 15 20 22 14 10 26 22 37 4 36 24 43 14 47 25 1 44 39 38 27 40 13 28 33 ITEMS NOT SHOW ON MODEL Part No Description Qty 1 1 4 1 45504 45504 45112 07 302 5 32 Lift cable 56 5 32 Lift Cable 86 Cable Clamps 1 4 Fuel Line 56 Decals 23 30 ...

Page 24: ...06 USS F W 5 16 Z 14 10 33086 SAE F W 1 2 Z 17 11 33620 L W 5 16 Z 7 12 36303 FHN 5 16 18 P5 7 13 36305 FHN 3 8 16 P5 7 14 36310 FHN 1 2 13 Z5 11 15 37341 FLNG LK 3 8 16 Z 3 16 4075P007 CLUTCH PULLEY 75 1AB 2 50 1 17 410 803 HRUSH WASHER 1 18 75051 2 5 GALLON LUBE TANK 1 19 1132037 HWH 10 X 3 4 TEKS3 SELF TAP 1 20 1133012 USS 1 2 F W Z 6 21 1133082 SAE 3 8 F W Z 4 22 1133626 1 2 SPLIT L W Z 10 23 ...

Page 25: ...SITE GLASS ASSEMBLY 1 36 DH 1007 LUBE HOSE BRACKET 1 37 DH 1078 SHEAVE ASSEMBLY W BELTING 1 38 DH 1098 GUIDE PIN ASSEMBLY 2 39 DH 1099 SHEAVE W RED PAINT 1 40 DH 2523 18 228 CENTER GUARD HUD SON 1 41 F1406 TANK STRAP 1 42 FA3002SB0002 3 FLAT BELT IDLER W BUSHING 1 43 O18 O228 004 01 GUIDE SLIDE BAR 1 44 O18 O228 004 04 PILLOW BLOCK KEY SHAFT 2 45 O18 O228 006 18 228 GUARD ASSEMBLY 2 46 O18 001 OSC...

Page 26: ...6 1136316 3 4 10 FHN Z5 4 7 110120325 HCS 5 16 18 X 1 14 Z5 3 8 976 013 WINCH 1 9 DH 1064 MILLS WINCH PLATE ASSEMBLY 1 10 DH 1065 PULLEY BRACKET ASSEMBLY 1 11 DH 1071 TRACK WHEEL ASSEMBLY 4 12 O18 001 00 1 OSCAR 121 CAGE WELDMENT 1 13 O18 001 04 OSCAR 18 LIFT TUBE 2 14 O18 O228 003 01 GUSSETT 1 3 4 X 1 4 FLAT 1 15 SS 0012 1 1 2 Angle Bracket w Hole 12 16 SS 0013 1 1 2 BRACKET NO HOLE 4 7 3 2 4 13 ...

Page 27: ...ON BLOCK PLATE 1 9 O18 O228 002 00 2 SLIDE TUBE ASSEMBLY 2 10 O18 O228 002 00 4 BELT ADJUSTER BRACKET ASSY 1 11 O18 O228 002 00 5 GUARD BRACKET ASSEMBLY 2 12 O18 O228 002 00 7 SLIDE TUBE ASSY 1 13 O18 O228 002 00 8 LONG GUIDE POCKET 1 14 O18 O228 005 00 1 LUBE TANK BRACKET 1 15 O18 002 00 1 O121 HEAD SUB ASSY 1 16 O18 002 00 3 SCALE STICK 1 17 O228 005 MOTOR BRACKET ASSEMBLY 1 18 SS 0012 1 1 2 Ang...

Page 28: ...02 FHN 1 2 20 Z5 2 2 1136310 FHN 1 2 13 Z5 6 3 110120304 HCS 1 4 20 X 1 Z5 2 4 110120380 HCS 1 2 13 X 1 1 2 Z5 6 5 976 027 SMALL LOG DOG 2 6 DH 0939 TRACK STOP BRACKET 4 7 DOUBLE HEADED NAIL DOUBLE HEADED NAIL 2 1 2 4 8 O18 003 LOG SUPPORT 2 9 O18 005 00 1W OSCAR 121 TRACK WELDMENT 2 10 O18 005 00 2 OSCAR 121 J BAR WELDMENT 2 ...

Page 29: ...R 1 2 1133012 USS 1 2 F W Z 2 3 1136310 FHN 1 2 13 Z5 2 4 110120384 HCS 1 2 13 X 2 1 2 Z5 2 5 3S140 TRAILER TIRE 2 6 4 150 02 00 4 1 2 HUB 2 7 O18 005 OSCAR 121 TRACK ASSEMBLY 1 8 O18 006 00 1 OSCAR 121 TRAILER FRAME WELDMENT 1 O18 006 Trailer Parts List Oscar 121 3 2 4 6 5 8 1 7 ...

Page 30: ...29 5 27 12 42 10 34 24 45 11 41 9 19 40 4 33 8 39 21 28 11 17 44 38 24 15 41 19 26 25 37 30 46 10 Items Not Shown in Model Part No Description Qty 45504 5 32 Lift Cable 56 1 45504 5 32 Lift Cable 86 1 45112 Cable Clamps 4 07 302 1 4 Fuel Line 56 1 DECALS ...

Page 31: ...3086 SAE F W 1 2 Z 19 10 36305 FHN 3 8 16 P5 7 11 36310 FHN 1 2 13 Z5 12 12 37341 FLNG LK 3 8 16 Z 3 13 4075P007 CLUTCH PULLEY 75 1AB 2 50 1 14 410 803 THRUSH WASHER 1 15 75051 2 5 GALLON LUBE TANK 1 16 1132037 HWH 10 X 3 4 TEKS3 SELF TAP 1 17 1133012 USS 1 2 F W Z 6 18 1133620 SPLIT 5 16 L W Z 4 19 1133626 1 2 SPLIT L W Z 8 20 1136304 FHN 5 16 18 Z5 4 21 1137024 NYLOCK 3 8 16 Z 1 22 110120344 HCS...

Page 32: ...1 33 DH 1007 LUBE HOSE BRACKET 1 34 DH 1078 SHEAVE ASSEMBLY W BELTING 1 35 DH 1098 GUIDE PIN ASSEMBLY 2 36 DH 1099 SHEAVE W RED PAINT 1 37 DH 2523 18 228 CENTER GUARD HUD SON 1 38 F1406 TANK STRAP 1 39 FA3002SB0002 3 FLAT BELT IDLER W BUSHING 1 40 O18 O228 004 01 GUIDE SLIDE BAR 1 41 O18 O228 004 04 PILLOW BLOCK KEY SHAFT 2 42 O18 O228 006 18 228 GUARD ASSEM BLY 2 43 O228 001 328 CAGE ASSEMBLY 1 4...

Page 33: ...10120344 HCS 3 8 16 X 1 Z5 2 8 976 013 WINCH 1 9 DH 1064 MILLS WINCH PLATE ASSEMBLY 1 10 DH 1065 PULLEY BRACKET ASSEMBLY 1 11 DH 1071 TRACK WHEEL ASSEMBLY 4 12 O18 O228 003 01 GUSSETT 1 3 4 X 1 4 FLAT 1 13 O228 001 00 1 OSCAR 328 FRAME WELDMENT 1 14 O228 001 04 LIFT TUBE STOP 2 15 O228 001 05 LIFT TUBE 2 16 SS 0012 1 1 2 Angle Bracket w Hole 10 17 SS 0013 1 1 2 BRACKET NO HOLE 2 18 SS 00A1 8 3 8 B...

Page 34: ... 8 O18 0228 002 00 6 TENSION BLOCK PLATE 1 9 O18 O228 002 00 2 SLIDE TUBE ASSEMBLY 2 10 O18 O228 002 00 4 BELT ADJUSTER BRACKET ASSY 1 11 O18 O228 002 00 5 GUARD BRACKET ASSEMBLY 2 12 O18 O228 002 00 7 SLIDE TUBE ASSY 1 13 O18 O228 002 00 8 LONG GUIDE POCKET 1 14 O18 O228 005 00 1 LUBE TANK BRACKET 1 15 O228 002 00 1 O328 HEAD SUB ASSY 1 16 O228 002 00 5 O228 SCALE STICK ASSEMBLY 1 17 O228 005 MOT...

Page 35: ...N 1 4 20 Z5 2 2 1136310 FHN 1 2 13 Z5 6 3 110120304 HCS 1 4 20 X 1 Z5 2 4 110120380 HCS 1 2 13 X 1 1 2 Z5 6 5 976 027 SMALL LOG DOG 2 6 DH 0939 TRACK STOP BRACKET 4 7 O228 003 00 1 O228 TRACK WELDMENT 2 8 O228 003 00 2 J BAR 2 9 O228 003 00 3 LOG SUPPORT 2 10 Not applicable Nails Not Shown 4 2 6 8 1 3 5 9 7 4 ...

Page 36: ...COUPLER 1 2 1133012 USS 1 2 F W Z 2 3 1136310 FHN 1 2 13 Z5 2 4 110120384 HCS 1 2 13 X 2 1 2 Z5 2 5 3S140 TRAILER TIRE 2 6 4 150 02 00 4 1 2 HUB 2 7 O228 003 A TRACK ASSEMBLY 1 8 O228 004 00 1 OSCAR 328 TRAILER FRAME WELDMENT 1 O228 004 Trailer Parts List Oscar 328 7 6 5 8 1 4 2 3 ...

Page 37: ...0 976 001 BOLT 1 BOLT 1 11 976 001 LN GUIDE LOCK WASHER 2 12 976 001 RB GUIDE LOCK WASHER 1 13 976 001 SCREW GUIDE SCREW 2 14 976 001 SPW GUIDE SPLIT WASHER 1 15 CP20 10A O18 0001 05 2 976 001 R Guide Assembly Parts List Item No Part No Description Qty 1 976 019 TW3 TRACK WHEEL 1 2 976 026 SHOULDER BOLT 1 3 11343 00592 F W 3 4 X 1 X 1 8 Z 2 4 1133092 SAE F W 3 4 Z 1 5 1168060 C CLIP 1 6 6203 2RS B...

Page 38: ...CKET 1 5 UG 001 SITE GLASS 1 DH 1006 Item No Part No Description Qty 1 976 027 1 HANDLE 1 2 976 027 10 GRAB SPACER 1 3 976 027 2 PIVOT ROD 1 4 976 027 3 REAR POCKET 1 5 976 027 4 MAIN SUPPORT 1 6 976 027 5 PLATE 2 7 976 027 6 FRONT POST 1 8 976 027 7 ROCKER PIN 1 9 976 027 8 SPACER 1 10 976 027 9 GRAB 1 976 027 Small Log Dog Parts List Small Dog 2 3 4 5 1 10 6 2 7 8 3 9 1 5 4 ...

Page 39: ...1 5 B Bolt 3 5 Not Applicable Lock Washer 1 Sheave Assembly Parts List w Belting for Oscar 121 328 3 1 4 5 2 Clutch Breakdown Parts List for Oscar 121 328 Item No Part No Description Qty 1 11061199 DRUMS 1 2 J 1416 ALT 03000015 BEARING 1 3 11301005 HUB 1 4 02400066 WASHER 1 5 01900004 SNAP RING 1 6 01200153 SHOE 2 7 0100012 SPRING 2 3 2 1 6 5 4 7 ...

Page 40: ... M Thank you for choosing We have an onsite technician available to answer any questions Monday Friday 8 to 4 30 and Saturday from 8 to noon 315 896 7297 Hud Son Forest Equipment Inc 8201 State Rt 12 PO Box 345 Barneveld NY 13304 Fax 315 896 2627 e mail info hud son com FOREST EQUIPMENT ...