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47954_Instruction Sheet.doc

09/11/2006

HUSKY STORAGE BOX INSTALLATION INSTRUCTIONS

Please check contents and read instructions before beginning (some contents inside drawer of box)

You have received hardware for both Excursion and Suburban installation (not all hardware will be used)

PACKAGE CONTENTS

1- Drawer Unit
1- Cam Spacer

            1- Handle Assembly

1- 3/8”-24 Lock Nut

2- 3/8”X 2-3/4” Hex Bolts

3- #8 X 1_” Stainless Steel Wood Screw

4- 3/8”X 1-1/2” Hex Bolts

2- 4” Long Straps

1- Cargo Liner Retention Block

1- 45_” Channel Iron (with 2 holes)

1- Cargo Liner

1- Cam latch

                                    1- Drawer Liner (Foam)

2- 3 1/2” Long Clamp Plates

2- 1” Round Spacers

2- M10 X 60 Allen Bolts

2- 5” Long Nut Plates

8-3/8” Flat Washers

TOOLS REQUIRED

1/8” Allen Wrench

8mm Allen Wrench

3/8” Combination End Wrench

T-50 Torx Wrench

9/16” Socket and Ratchet

                                                Phillips Head Screwdriver

INSTALLATION

1) 

Before beginning installation, check factory positioning of jack and jack tools. If Storage Box will

block access to these items when installed, remove them before installing Storage Box. These items may
be stored in your Storage Box once installation is completed.

2) Remove Storage Box from packaging. Check to insure you have received all the above listed      Package
Contents and that no damage has occurred during shipping.

3) Position Storage Box top side down, placing it on a flat, non-marring surface. Remove shipping blocks
and  Channel  Iron  from  bottom  of  drawer  using  Phillips  Head  Screwdriver.  Removing  block  will  allow
drawer to slide out so use caution and avoid tilting Drawer Unit.

4)  Turn  Storage  Box  back  over  (right  side  up  and  laying  flat  on  a  non-marring  surface)  and  extend  the
drawer to the full open position.

5) Remove Detent Pin from each drawer slide by applying downward pressure on Detent Pin (see note #1).
Detent Pins will be re-inserted later so do not dispose of them.

6)  Remove  drawer  from  the  Storage  Box  and  stand  it  vertically  on  its  back  wall  (once  again  on  a  non-
marring surface). Using a 1/8” Allen Wrench and 3/8” End Wrench, remove the two 10-32 flathead bolts
and nuts from handle installation area. Note that there are spacers (thick washers) located between the front
and rear extrusions that make up the drawer face. Should the spacers move out of position when the bolts are
removed, reposition them before completing handle installation. Repositioning a spacer that has fallen out is
easily done by resting the spacer on your finger and raising the spacer up into the handle opening from the
inside of the drawer. To avoid the spacer falling out do not tip drawer when handle bolts are removed.

7) Remove the 3/8”-24 lock nut, cam latch and spacer from Handle Assembly. Align handle with holes
(shank will pass through opening in drawer) and re-install the 10-32 flathead bolts/nuts using 1/8” Allen
Wrench. On the inside of the drawer, re-install the spacer, cam latch and 3/8”-24 lock nut on handle shank,
tighten nut only finger tight. Turn handle and note the position of the cam latch. The cam latch should be

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