HWAM 04201, User Manual

Page 1: ...T OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED DO NOT DISCARD LEAVE THIS MANUAL WITH THE HOMEOWNER Manufactured by HWAM AS Nydamsvej 53 Hørning 8362 Denmark TEL 45 86 92 18 33 www hwam com Distributed in the United States and Canada by HWAM North America 211 Reservoir Rd Plymouth New Hampshire 03264 TEL 603 236 7045 www hwamna com UPDATED 09 20 2013 ...

Page 2: ...ore or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Comply with all minimum clearances to combustibles as specified Failure to comply may cause a house fire Glass and other surfaces are hot during operation and for some time after the fire has gone out Supervise children around this appliance Warn children and adults about high temperatures High...

Page 3: ... Installation 9 Top outlet installation 10 Chimney connector 10 Rear outlet installation 11 Chimney height requirements 16 3 Components 17 Room Ventilation Combustion Air Supply 19 4 Operation 19 Replacing Door Glass 26 Creosote Formation and the Need for Removal 27 5 Troubleshooting 27 6 Five Year Extended Warranty 28 7 Spare Parts 30 Automatic Air Control Parts and Assembly Diagram 30 Optional E...

Page 4: ...rtek to UL 1482 ULC S627 The serial number is fixed to the stove and to the guarantee card If you need to contact the factory please refer to this serial number Items included 1 instruction and maintenance manual 1 guarantee card 1 oven mitten and 1 set of screws for the flue collar Contact your local building officials for information on restrictions and installation and permit requirements in yo...

Page 5: ...NG IF YOUR HWAM WOOD BURNING STOVE IS NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW ALL INSTALLATION OPERATION AND MAINTENANCE DIRECTIONS Pre Installation Check List Before you begin an installation review your plans check to see Your stove and chimney connector will be far enough from combustible material to meet all clearance requirements The floor...

Page 6: ...ROPRIATE CODE REQUIREMENTS MUST BE FOLLOWED EXACTLY AND WITHOUT COMPROMISE ALTERATIONS TO THE STOVE ARE NOT ALLOWED DO NOT CONNECT THE STOVE TO A CHIMNEY SYSTEM SERVING ANOTHER STOVE APPLIANCE OR ANY AIR DISTRIBUTION DUCT FAILURE TO FOLLOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURERS WARRANTY NOTE If you plan to vent your stove into an existing masonry chimney have the chimney inspected by a loc...

Page 7: ...gs beyond the stove sides and back and 18 455 mm measured from side and back panels to the front Ceiling height clearance Do not install in an alcove or confined space and do not install in a room with a ceiling high below 7 0 210 cm Combustible Wall Clearance for top vent installation 2 4 534 352 3 7 3 7 4 v v 7 47 2 2 4 0 6 4 04 In placing to stove the following clearances to combustible materia...

Page 8: ... 407 mm G Distance to front of unit 36 914 mm Combustible Wall Clearance for rear vent installation C A B B 43 5 G REAR VENT OPTION CEILING CLEARANCE BACKWALL SIDEWALL PARALLEL WALLS REAR VENT SINGLE WALL CONNECTOR PIPE B Back Wall to Appliance 12 305 mm E Back Wall to Connector Pipe 0 0 mm A Side Wall to Appliance 12 305 mm C Side Wall to Connector Pipe 27 686 mm G Distance to front of unit 36 91...

Page 9: ... a listed class A UL103HT for Canada CAN ULC S629 factory built chimney exiting through the ceiling attic roof The inside diameter of the chimney and connector pipe must not be smaller than 6 152 cm diameter Single wall 24 gauge MSG 0 58 0 71 mm this may be used in the room where the stove is installed follow the chimney manufacturer s instruction for installation of chimney and chimney adapter In...

Page 10: ...THE CONNECTOR PIPE AS A CHIMNEY Each chimney connector or stove pipe section must be connected to the stove flue collar and to each other with the male crimped end toward the stove Each adjacent piece of connector must be fastened with 3 screws This prevents any condensed or liquid creosote from running down the outside of the pipe or the stove top All joints including the flue collar connection m...

Page 11: ...through the top vent the top horizontal portion of a single wall connector pipe can be located not closer than 18 below a combustible ceiling Required installation components Chimney cap Insulated chimney Tee section Tee support bracket Chimney connector pipe Wall thimble Wall strap Rear venting into a masonry or steel chimney through a thimble vent configuration or other than described here must ...

Page 12: ...cover on the rear of the stove Remove the punch out for the rear outlet at the top of the access cover Remove the screws holding the flue collar extension to the flue collar Rotate the flue collar extension 180 degrees so that it will be in line with the punch out at the top of the rear access plate Replace the screws Replace the access cover on the rear of the stove Mount the top cover plate to c...

Page 13: ...oke outlet The 3 screws are screwed into the pipe to make a mark in the pipe Drill a 3 16 5 2 mm hole at the marks made from the 3 screws Screw the 3 screws through the holes in the pipe so the pipe cannot be lifted of turned from the stove Screw Location 1 of 3 shown Flue collar extension Flue collar ...

Page 14: ... wall of the chimney length and wall combustibles Use sheet metal supports fastened securely to wall surfaces on all sides to maintain the 9 228 6 mm air space When fastening supports to chimney length do not penetrate the chimney liner the inside wall of the Solid Pak chimney The inner end of the Solid Pak chimney section shall be flush with the inside of the masonry chimney flue and sealed with ...

Page 15: ...ULATION 3HEET STEEL SUPPO RTS ASONY CHIMNE Y HIMN EY FLUE 4WO VENTILATED AIR CHANNELS EACH IN MM ONSTRUCTION OF SHEET STEEL Method D 2 50 8 mm Clearance to Combustible Wall Member Start with a solid pak listed factory built chimney section at least 12 304 mm long with insulation of 1 25 4 mm or more and an inside diameter of 8 2 inches 51 mm larger than the 6 152 4 mm chimney connector Use this as...

Page 16: ...f space closet or similar concealed space or a floor or ceiling Chimney height requirements The chimney must extend 3 feet above the level of roof penetration and a minimum of 2 feet higher than any roof surface within 10 feet Check with your local building officials for additional requirements for your area The condition of the chimney and height is very important we suggest a total minimum heigh...

Page 17: ...e rear plate Steel smoke deflector plate 2 is mounted on two hooks To mount the plate lift it up and lead to the right until it is hanging on the two hooks 3D view of the Skamol refractory plates Skamol is a very heat resistant and highly insulating material made of processed vermiculite This material is capable of service temperatures up to 1150 C 2101 F It is however somewhat fragile Care should...

Page 18: ... may arise in the Skamol from minor water content especially if the stove is overheated during the first fire These cracks do not influence the performance of the stove and are not covered by the limited warranty Glass The glass is a heat resistant ceramic glass that can withstand continuous temperatures up to 1390 F 754 C This temperature is well above the temperatures at which you will operate y...

Page 19: ...s coming from the end of the logs the wood is not dry Green or uncured wood does not work well as fuel and can cause increased creosote buildup The value of green wood as a source of heat is limited Do not overload use kindling wood or mill ends for primary fuel as this may cause over firing Although feeding excessive amounts of fuel to the stove should be avoided it is important to supply it with...

Page 20: ...hs more per cubic meter than for instance common spruce it will take more common spruce to produce the same amount of heat that you would get from a cubic meter of beech Banned Fuel Types Do not stoke a fire with the following Printed matter Plywood plastic Rubber Fluid fuels Rubbish such as milk cartons lacquered wood or impregnated wood Coal briquettes and coke The reason that you should not app...

Page 21: ...lowly Keep the door ajar until no more condensation forms on the glass for a maximum of 5 min Close the door When the kindling is burning well push the primary air control into middle position If the fire goes out this has been done too early Push the primary air control to the right again until the fire is burning properly Allow the kindling to burn until flames are no longer visible Important Th...

Page 22: ...h the primary air control all the way to the left How To Achieve The Best Combustion Use clean and dry wood Wet wood results in inefficient combustion plenty of smoke and soot Furthermore the heat will dry the wood not heat up the room The fire should only be stoked with a little wood at a time You achieve the best combustion by starting up a fire often and using only a little wood If you use too ...

Page 23: ...er the screws The inside of the glass pane is best cleaned with a damp paper towel dipped in ash Afterwards dry with a clean paper towel Do not use abrasive cleaners Do not let the door gasket get wet Do not abuse the glass by striking or slamming the door shut Do not operate the stove with broken glass If the glass breaks then replace it promptly Use only replacement gasket listed for the door gl...

Page 24: ...ith copper grease if necessary Checking the spring in the automatic unit and replace if necessary Checking gaskets Replace gaskets if they are not intact or are no longer soft Inspection of springs for chain drive Check to ensure that the door closes tightly all the way around Inspection possible replacement of Skamol refractory material The inspection must be performed by a qualified professional...

Page 25: ...he insert and a spring If the door opens with difficulty you may correct this by greasing the chain wheel boxes and door hinges 1 with copper grease we recommend a grease that can withstand temperatures of up to 1 100º C You should do this once every 2 years If the door still opens and closes too stiffly the spring on the door lift mechanism can be loosened slightly If the door slides too easily t...

Page 26: ...p from the back of the new gaskets and place the new gasket in the same position as the worn one Guarantee The guarantee does not cover damage due to insufficient maintenance WARNING DO NOT OPERATE WOOD BURNING INSERT WITHOUT BAFFLE PLATES PROPERLY INSTALLED OR WARRANTY WILL BE VOID WARNING DO NOT USE SUBSTITUTE MATERIALS ALWAYS USE LISTED SPARE PARTS FROM HWAM A S Replacing Door Glass Use only HW...

Page 27: ...Open the damper Open the air control arm on the front of the insert Insufficient chimney draft check if the chimney has the right height compared to the surroundings or contact chimney sweep Do not open the insert door when there are still flames visible Clean out door leaking or dislodged replace or refit Check if the chimney has the right dimension Check if the connector pipe or chimney is block...

Page 28: ...are of high quality craftsmanship manufactured with first class materials and subject to a thorough quality control process That is why we are convinced that you have purchased a product that will function problem free for many years to come Should a problem arise however you are naturally guaranteed the best possible service available HWAM A S provides an extended five year right to submit claims...

Page 29: ...ng the stove insert or fireplace Extra costs of any kind and any consequential damage that may occur Surface Treatment If the paint is defective this should become apparent after the first few firings In other respects no claims will be accepted related to the paint Wear Parts A number of parts of your wood burning stove insert or fireplace are designated as wear parts and are therefore not covere...

Page 30: ...t these systems can experience a low pressure condition where the duct exits the house at the weather hood This might happen in some circumstances on a windy day for example If it does there is the possibility that the flow in the duct may be reversed allowing heat and combustion products to enter If the house is extremely tight and cannot provide enough combustion air we recommend a mechanically ...

Page 31: ...tion Perform the following steps for the outer case 8 Break out the pre cut round plate 1 in the bottom plate Attach the gasket 2 to the connector bushing 3 Push the flexi hose 4 through the hole 1 in the bottom plate Attach the flexi hose 4 to the connector bushing 3 and fasten with the clamp 5 Pull the flexi hose 4 back again so that the connector bush 3 reaches into the hole 1 the collar unders...

Page 32: ...r side hung door 22 1283 Roller for closing device incl screws and nuts 2 pieces 22 1239 Skamolex Refractory Set of skamolex without steel smoke plate 22 1255 Steel smoke plate with holes US version 22 5041 Autopilot Autopilot box complete 22 1678 Sensor spiral incl axle 22 0546 Misc parts Handle for air adjustment 22 1688 Small smoke plate steel 22 1131 Smoke outlet 22 5042 Combustion chamber for...

Page 33: ...33 UPDATED 09 20 2013 ...

Page 34: ... or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Comply with all minimum clearances to combustibles as specified Failure to comply may cause a house fire Glass and other surfaces are hot during operation and for some time after the fire has gone out Supervise children around this appliance Warn children and adults about high temperatures High te...