HYDAC International MRF 2, Installation And Maintenance Instructions Manual

Page 1: ...MRF 2 MultiRheo Filter Installation and Maintenance Instructions English translation of original instructions Document No 3280803c ...

Page 2: ...ocument However errors cannot be ruled out Consequently we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications Tech...

Page 3: ...ons 9 Training and Instruction of Personnel 9 Hazards Posed by Stored Residual Energy 10 Structurally modifying the MRF 10 Transporting the MRF 11 Storing the MRF 12 Checking the Scope of Delivery 13 MRF2 Features 14 Restrictions Pertaining 14 Filter calculation 15 Pressure loss curve housing 15 MRF components 16 Port Versions Inlet Outlet 17 MRF2 dimensions 18 Starting up the MRF 19 MRF2 set up 1...

Page 4: ... the product so it is always at your fingertips Sometimes the information contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or...

Page 5: ... that changes to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us im...

Page 6: ...eading the manual at regular intervals later on WHAT do you want to know I determine which topic I am looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number The documentation number with its index enables you to order another copy of the operating and maintenance instr...

Page 7: ...rdance with the current state of the art and recognized safety regulations Nevertheless hazard may be posed to the life and limb of the individual using the product or to third parties The MRF is to be used as follows solely for its designated use only when in a safe perfect condition Immediately remedy any malfunctions that might impair safety Our General Terms and Conditions apply They are made ...

Page 8: ...tuations which can lead to severe injuries if safety precautions are not observed NOTICE NOTICE denotes situations which can lead to property damage if safety precautions are not observed Proper Designated Use The MultiRheo Filter MRF is a stationary filtration unit used for the full flow and bypass filtration of low viscosity fluids Any other use shall be deemed to be improper and not in keeping ...

Page 9: ...eaks Replace any loose connections immediately Training and Instruction of Personnel The MRF may only be operated by properly trained and instructed personnel The areas of responsibility of your staff must be established in a clear cut manner Trainees may only work with the MRF when supervised by an experienced individual Individuals Individuals undergoing training Individuals with technical train...

Page 10: ...ructing personnel on the use of the unit Detailed information is provided in the respective chapters of this manual WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Structurally modifying the MRF Do not make any modifications design modifications extensions to the MRF without the prior...

Page 11: ...BH en us Page 11 32 MoWa MRF2 3280803c en us 2011 03 23 doc 2011 03 23 Transporting the MRF Transport the OLF in an upright position only For transportation using a crane or forklift use two slings on the specified anchor points between the filter housing and the base ...

Page 12: ...e MRF and remove all filter elements before putting into storage Storage temperature 5 C 30 C Humidity up to 80 relative humidity Air Clean salt free air not near oxidizing substances rust film Storage duration Indefinite Before the unit is started up again after being stored for more than two years all seals must be replaced Store the OLF in an upright position only ...

Page 13: ...ess it is in perfect condition Any damage in transit is to be reported to the forwarding agent or the department in charge immediately the unit may not be commissioned until this damage is properly remedied The following items are included Item Qty Designation 1 1 MultiRheoFilter MRF2 filter size and version of ports in accordance with order excluding filter elements 1 Operating and maintenance in...

Page 14: ...ion unit used for the full flow and bypass filtration of low viscosity fluids for the separation of particles of 100 µm to 1 µm absolute The MultiRheo Filter is a filter series for the use of Flexmicron filter elements Restrictions Pertaining NOTICE Impermissible operating fluids The unit will be damaged Use the MRF only with Mineral oils or mineral oil based raffinates or cooling lubricants ...

Page 15: ...essure loss of the filter elements is computed on the basis of the R factors Pressure loss curve housing The upper housing curve applies for mineral oil with a density of 0 86kg dm and a kinematics viscosity of 30mm s For turbulent flow the differential pressure will change proportionally to the density for laminar flow it will change proportionally to the density and viscosity The flow velocity m...

Page 16: ... 11 11 11 11 4 4 4 6 7 6 7 6 7 6 7 10 3 6 7 6 7 12 12 12 12 2 8 9 8 9 8 9 8 9 MRF2E x 10 MRF2E x 20 MRF2E x 30 MRF2E x 40 5 6 7 3 2 2 2 Item Designation 1 Foot 2 Lower section 3 Intermediate piece short 4 Flat cover 5 Tall cover 6 O ring 7 Housing clamp 8 Outlet OUTLET 9 Inlet INLET 10 Intermediate piece long 11 Air vent plug 12 Back pressure indicator ...

Page 17: ...t Outlet HYDAC FILTER SYSTEMS GMBH en us Page 17 32 MoWa MRF2 3280803c en us 2011 03 23 doc 2011 03 23 Port Versions Inlet Outlet The type of connection depends on the type ordered Model Inlet outlet MRF2E x D G 1 MRF2E x F G 1 MRF2E x G G 2 ...

Page 18: ...MultiRheo Filter MRF2 MRF2 dimensions HYDAC FILTER SYSTEMS GMBH en us Page 18 32 MoWa MRF2 3280803c en us 2011 03 23 doc 2011 03 23 MRF2 dimensions ...

Page 19: ...F The MRF is supplied ex works without any filter elements Prior to commissioning insert the filter elements into the filter housing You can find details about changing the filter elements on page 22 MRF2 set up Set up the unit horizontally on a level surface Make sure that there is sufficient space above the filter housing to remove the filter elements ...

Page 20: ...l oil based hydraulic fluid has a density of 0 9 kg dm This applies to straight pipelines and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the oil level in the tank as low as possible Hoses must be suitable for suction pressures of at least 0 5 bar Constrictions in the connections and lines should b...

Page 21: ...ic system must be depressurized before performing any work on the hydraulic system The MRF is standardly equipped with an electric differential pressure gauge red green which shows when an element needs to be replaced The device can be optionally equipped with an electric back pressure indicator or differential pressure gauge Every time an element is changed the housing O ring s is are to be check...

Page 22: ... Open the drain valve on the dirt side and collect the escaping fluid with a suitable container Once no more fluid escapes close the drain valve 4 Undo the tensioning clamps between the cover and the topmost intermediate piece with the aid of a SW 13 mm open end wrench 5 Remove the cover and place it on a clean surface 6 Pull off both cotter pins A and remove the element holding plate B A B 7 Remo...

Page 23: ...e cotter pins A in the designated holes The cotter pins can be more easily inserted if you lift up the knob C A B C 12 Clean the sealing surface on the housing Check the O ring for damage Replace it if necessary Wet the O ring with fluid and insert it 13 Clean the sealing surface on the cover Put the cover on 14 Use an SW 13 open jaw wrench to tighten the tensioning clamps evenly to 20 Nm Screw on...

Page 24: ...l off the inlet and outlet For MRF storage see page 12 Disposing of the MRF When decommissioning and or disposing observe all local guidelines and regulations pertaining to occupational safety and environmental protection This applies in particular to the oil in the unit components covered with oil and electronical components After disassembling the unit and separating the various materials reuse ...

Page 25: ... 6 7 6 7 13 13 13 13 2 MRF2E x 10 MRF2E x 20 MRF2E x 30 MRF2E x 40 5 6 7 3 9 8 10 11 Qty No Designation Part no 10 20 30 40 1 Foot 3204885 1 1 1 1 2 Lower section 5 elements 3214938 1 1 1 1 3 Intermediate piece L 240 0 mm 3214965 3 Intermediate piece L 463 5 mm 3214943 4 Cover flat 3214966 1 1 1 5 Cover tall 3225315 1 6 Housing clamp 6043742 1 2 2 2 7 O ring NBR 6043753 1 2 2 2 7 O ring FPM 604375...

Page 26: ...ir bleed plug Stainless steel 541892 1 1 1 1 13 Manometer 0036198 1 1 1 1 Ball valve Brass 551093 2 2 2 2 Ball valve Stainless steel 702404 2 2 2 2 Filter element 1 µm 5 5 5 5 Filter element 3 µm 5 5 5 5 Filter element 5 µm 5 5 5 5 Filter element 10 µm 5 5 5 5 Filter element 20 µm 5 5 5 5 Filter element 30 µm 5 5 5 5 available on request ...

Page 27: ...40 Number of filter elements Nx0xRxxx Pxx 5 5 5 5 Permissible p on the element in bar See element data sheet Material of the housing 1 4301 Content of the housing in l 17 26 35 45 Max operating pressure in bar 10 16 Sealing material depending on order NBR FPM EPDM Housing weight in kg 49 53 57 61 Fluid temperature in C 10 90 Ambient temperature in C 10 40 Load cycles 0 10 bar 90 000 Hydraulic port...

Page 28: ...ments 5 5 elements Connection type D G 1 F G 1 G G 2 Element construction length 10 10 20 20 30 30 40 40 Pressure stage 10 10 bar Material of sealings F FPM Viton N NBR E EPDM Clogging indicator for housing material E C12 PVD 2 C 0 D13 VM 2 D 0 110 D17 PVD 2 D 0 L220 D18 PVD 2 D 0 L24 D32 PVL 2 GW 0 V 113 D33 PVL 2 GW 0 V 111 6 Clogging indicator for housing material N E Dynamic pressure gauge B V...

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Page 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...