Hydro Tek Hot-2-Go Series, Operation And Maintenance Manual

Page 1: ...ies HV Series SH Series SK Series HOT LINK Series IMPORTANT TO REDUCE RISK OR INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING Hot2Go is mfg in the USA by Hydro Tek Systems Inc Hydro Tek 08 2014 Hydro Tek 05 2014 Certified to ISO 9001 2008 ...

Page 2: ...urner Pressure Delivery System 10 11 Discharge Hose Gun Wand Assembly Nozzles Accessories 11 12 Wet sandblaster turbo nozzle reels Hydro Twister Wastewater recovery TRAILERS 13 TROUBLESHOOTING GUIDE 14 15 16 BURNER TROUBLESHOOTING GUIDE 16 MAINTENANCE LOG 17 SERVICE MAINTENANCE SCHEDULE 18 NOZZLE CHART Back Cover TRAILER REGISTRATION CERTIFICATE OF ORIGIN Enclosed If applicable TEST SPECIFICATIONS...

Page 3: ...rupter on the electrical cord and you will need to press the reset button after it is plugged in See Operating Instruction section and enclosed page on Installation Guidelines ONE YEAR PARTS WARRANTY Hydro Tek Systems Inc will provide replacement parts for Hot2Go branded pressure washers and accessories including Hydro Vacuum and Hot Link heaters for one year from the date of original retail purch...

Page 4: ...tance for electric current to reduce the risk of electric shock The product is equipped with a cord having an equipment grounding conductor The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in electrocution Check with a qualified ele...

Page 5: ...e stored within 24 of the unit and should not be stored under the unit During refueling ALL ignition sources and switches should be OFF and there should be a person with the proper fire extinguisher and training within the vicinity of the unit in case of fire Unit should not be left running unattended or out of sight SPRAY INJECTION PRECAUTION 1 Fluid from high pressure spray or leaks can penetrat...

Page 6: ...both hands WARNING risk of explosion DO NOT spray flammable liquids 4 START HEATER BURNER a Diesel heated To create hot water on high pressure washers equipped with heat exchangers release the trigger on the gun then turn the burner to the on position b Turn the thermostat to the desired temperature Squeeze the trigger on the spray gun and the burner heater will begin heating the water It will sto...

Page 7: ... in for couple of minutes before rinsing Do not allow chemicals to dry on the surface When rising off the chemicals always start from the top down When you are finished using the chemical be sure to rinse out the chemical line and valve with fresh water to prevent clogging SHUT DOWN 1 Turn burner switch to the off position 2 Rinse close chemical valve Turn off chemical solenoid switch if equipped ...

Page 8: ...schedules and procedures Do not rely on the low oil shutdown if equipped as a reminder to add oil The engine manufacturer will typically not warranty engine damage from lack of oil even if the low oil system failed On machines with a 12V burner the throttle is preset by manufacturer Some engines include backfire prevention solenoids POWER TRANSMISSION WARNING Shut off power supply before servicing...

Page 9: ... if water is not readily available at the washing site Belt driven low speed pumps less than 1750 RPM can draw from a tank if you ensure that the vacuum does not exceed negative 3psi An 80 mesh 200 micron strainer and a I D or larger suction hose must be used to maintain a clean and adequate water supply Be sure that the water supply is free from air or damage to the pump may result Periodically y...

Page 10: ... need to be cleaned and adjusted periodically These adjustments have to be made precisely and should be performed only by qualified personnel Set between 1 2 on the smoke gauge The FUEL PUMP on diesel heated units is a self priming low volume pump which is propelled by the burner motor The fuel pump pressure is typically set at 125psi but can be turned as high as 160psi during the winter when the ...

Page 11: ...ne to attain the proper flow and pressure in which your machine was designed The orifice or hole of the nozzle will enlarge with wear For optimum performance replace the spray nozzle to maintain the full output pressure of your machine The nozzle installed on your machine from the manufacturer is designed to allow only about 90 of the water being pumped to discharge out of the nozzle The remaining...

Page 12: ...blaster TURBO NOZZLE please note temperature limits The turbo nozzle multiplies the power of your machine by rotating the spray jet and making the water impact a surface harder to give better cleaning results Turbo Laser type nozzles cannot be used with water over 190 or the life of the turbo nozzle will be greatly decreased and the warranty voided The Rotomax type nozzle can be used up to 170 Tur...

Page 13: ... the spray gun and wand The Hot Link is flow controlled so when the gun is pulled the burner automatically starts and stops when the gun is released Simply attach to the Hot Link with the jumper hose provided to almost any cold water pressure washer and attach the pressure washers hose gun wand and nozzles to the outlet on the Hot Link The Hot Link system continuously heats at a 100 F temperature ...

Page 14: ...departing Check latch on coupler and adjust if required to fit your trailer ball properly Never tow without properly adjusted rear view mirrors brake actuators or lights Grease wheel bearings as required TIRE PRESSURE T200 T300 T400 T500 14 tires 13 tires 14 tires 14 tires 50 psi 35 psi 50 psi 50 psi TRAILER MAINTENANCE SCHEDULE ITEM FUNCTION REQUIRED 3 MTH OR 3000 MILES 6 MTH OR 6 000 MILES 12 MT...

Page 15: ...s before shutting off engine Engine RPM should be 3600 RPM with no load Check engine charging system must have 10 to 25 amp output Adjust electrodes to maximum 1 8 gap Fuel pump pressure should be approximately 125 to 160 psi Adjust for proper burn Check amp draw of burner motor should be 11 amp or less Check amp draw of transformer should be 4 8 or less Power System Electric Motor Powered Electri...

Page 16: ...age and replace damaged o ring seal Water is emitted from the chemical pickup tube Check valve malfunctioning Repair or replace check valve Inlet injection will not siphon chemical Check valve in strainer clogged Chemical valve not open or clogged Strainer not submerged in solution Detergent hose cut or kinked Clean or replace valve Rinse after each use Open chemical valve or clean Submerge strain...

Page 17: ...PRESSURIZED WATER SPRAYING REPLACE THE PRESSURE OR FLOW SWITCH DISCONNECT THE WIRES FROM ONE SMALL TERMINAL ON THE BURNER RELAY DOES THE BURNER CONTINUE TO FIRE INSTALL SPRAY TIP BURNER REQUIRES 1000 PSI TO OPERATE IF UNIT IS EQUIPPED W DUAL LANCE WAND CLOSE VALVE TO INCREASE PRESSURE VERIFY PROPER NOZZLE SIZE TRIGGER MUST BE PULLED TO OPERATE PRESSURE FLOW SWITCH BURNER DOES NOT COME ON BURNER DO...

Page 18: ...MODEL ____________________________________ SERIAL ____________________________________ Date of Service Month Day Year Number of Run Hours Since Last Service Service Performed MAINTENANCE LOG 17 ...

Page 19: ...l which does not require changing Clean Replace Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Periodically Check light sensing CAD cell control circuit and clean if needed Annually Burner adjustment must be set to 1 smoke setting De scale Coil Annually More often if required Replace Spray Nozzle Every 6 months or earlier if needed R...

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